Senior Executive
MAS Holdings (Pvt) Ltd
- Managed an area with 500 employees manufacturing around 72 products
- Monitored and impacted both the high-level capacity planning cycle and shop floor control, to ensure efficient, safe, and on-time product delivery with the right quality
- Accountable for the training and development of the employees
- Act as the first line of HR by resolving employee issues, monitoring absenteeism and safety-related incidents
- Designed the floor layout including material, information, and people flows to facilitate continuous flow and pull systems, leading to an 11% increase in lead times
- Review and analyze information data and trends from the production area to drive problem-solving activities
- Achieved a 100% success rate on the department KPIs
- Ensure production department targets for Safety, Quality, Delivery, and Cost are met
- Follow up and conduct problem-solving activities for KPI deviations in Safety, Quality, Delivery, or Cost
- Achieved a 23% increase in efficiency and an 8% increase in quality KPIs
- Evaluate existing production processes with supportive functions to configure manufacturing systems to reduce costs, improve performance sustainability, and develop best practices within the production
- Gained a 12% increase in efficiency as a result of the improvement initiatives
- Engage in Improvement activities to increase manufacturing efficiency by analyzing and planning labor, space requirements, and equipment layout using Lean tools
- Led a team to reduce the Training time of Team Members by 50 % through special improvement projects and by introducing ‘Job Instruction Training’
- Conduct cycle time studies for the bottleneck operations
- Give feedback to mechanical engineers to develop and build automation solutions to facilitate production system
- Conducted around 50 Training sessions for all levels of employees to perform structured problem-solving as a certified lean trainer at MAS holdings
- Familiar with SAP system which was utilized to follow up the production, quality data and material related data.
