Vivek Surendran

• Monitor the process performance with SPC methodology and monitor the process adherence.
• Create the inspection standard as per the customer critical and safety requirement.
• Implement the work instruction and work element sheet to reduce the variation in the process.
• Control the measuring equipment with master sheet and daily maintenance.
• Identify various abnormalities in the production line and ensure recurrence prevention with CAPA.
• Create, monitor, and analyze the inspection report and create the NC report to the process owner.
• Conduct the line process audit as per the audit plan and suggest for improvement.
• Document the process quality to adhere the ISO 9001:2015.
• Identify potential failure modes with FMEA and make recommended action to reduce the NC part generation.
• Set target for continuous improvement with Production to reduce the scrap cost.
• Create PPAP for the new part supply to customer.
• Identify the training needs of associates to enhance the customer expectation on Quality and OTD.
• Ensure compliance with federal and state laws, as well as company standards and specifications.
• Part of Safety patrol team to identify the near miss, incident, and accident.

• Validating the Quality of packaging as per customer requirements and updating of ongoing process via Dynamics 365.

• Create the inspection standard as per the customer approved drawing with desired frequency.
• Conduct FML (First-Middle-Last) inspection and ensure the conformity of the product to adhere the customer product specification.
• Control the NC product as per the NC product handling rule.
• Segregate the suspected parts with segregation rule in case of defect outflow to customer.
• Rework the components as per the approved rework procedure.
• Monitor daily rejection with pareto diagram and analyze the process with 7 QC tools.

• Preparation of weld corrective actions according to analysis
• Experience in developing solid work models and knowledge in running 3-d printers.
• Evaluate data and draft reports, noting any relevant deviations from existing standards
• Identify areas for quality control improvement and implement new methods accordingly
• Prepared reports like non confirm supplier reports, Dock sorting reports, Quality alerts, and new model testing reports

• Expertise in Customer quality, including close interaction with HMSI as a key member for quality activities such as QA plan, technical meeting, Sample submission and trials.
• Take containment action and permanent countermeasure to meet the expectation of customer in case non-conformance part reporting in 8D and in 7QC steps.
• Prepare and participate in meeting within the development team to discuss and align project related activities.
• Identifying training needs of associates related to IATF 16949, EMS and OSHAS, Conduct Process, and system audit throughout the operation and responsible for NC closure and Countermeasure senescence.
• Act as technical coach and mentor for various aspects of project and change management within the team.
• Lead activities to identify, manage and mitigate project risks.