Vimal Raju
Toronto,Canada
Summary
Diligent quality engineer with a strong background in quality management and a proven track record of implementing effective process improvements. Experienced in team leadership to enhance product quality and ensure compliance with industry standards. Demonstrated expertise in problem-solving and continuous improvement methodologies, consistently driving results and delivering high-quality outcomes.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Quality Manager
KPT Precision INC
09.2024 - Current
- Setting up quality processes to make sure products meet customer requirement /AS9100 standards
- Review CAR/SCAR/NCR, approve FAI jobs for customer quality clauses and risk assessment.
- CMM program approval before production run to ensure optimum use and FAI /AS9102 approval
- Approve Critical dimension sheet and Operation wise engineering drawing for production run
- Supervise and train inspectors,technicians and other staffs
- Managed root cause analysis investigations, determining underlying issues in product failures and implementing corrective actions as necessary.
- Managed and archived quality documentation and participated in internal and external quality audits.
- Increased customer satisfaction through adherence to quality standards and customer requirements.
- Ensured consistent delivery of high-quality products by closely supervising production teams throughout manufacturing processes.
- Collaborated with suppliers to improve raw material quality, ensuring consistency across all sourced components.
- Reduced product defects by introducing advanced testing methodologies and equipment into production processes.
- Liaised with HR manager to organize and perform quality standard training for new and existing staff.
- Initiated feedback loop with customers to gather insights on product quality, driving strategic improvements.
- Established team priorities, maintained schedules and monitored performance.
- Implemented risk management framework to proactively address potential quality issues before they affected production.
- Successfully managed budgets and allocated resources to maximize productivity and profitability.
Quality Engineer
KPT Precision Inc.
04.2020 - 08.2024
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Developed action plan for company certification using AS 9100 standard knowledge.
- Responsible for developing, implementing, and maintaining quality control processes and procedures to ensure that all manufacturing activities comply with quality standards, specifications, and regulatory requirements.
- Work closely with suppliers to ensure that raw materials and components meet the required quality standards. This involve conducting supplier audits, monitoring supplier performance, and collaborating on quality improvement initiatives to enhance the quality of incoming materials.
- Drive continuous improvement initiatives to enhance product quality, reduce defects, and optimize manufacturing processes. This may involve implementing lean manufacturing principles, Six Sigma methodologies, and other quality improvement tools and techniques.
- Documented and developed engineering procedures and processes.
- Trained and mentored junior engineers, providing guidance and direction.
- Developed comprehensive quality assurance documentation to streamline audit process, significantly reducing preparation time.
- Reduced product defect rates through meticulous analysis of production data, identifying trends, and implementing targeted improvements.
- Prepare and investigate NCR/SCAR/CAR
- Program CMM for both FAI and production run for operators
- Ensured consistent product performance by routinely calibrating equipment, monitoring test results, and adjusting processes accordingly.
- Developed and review high-quality engineering designs and plans to meet industry standards.
- Collaborated with cross-functional teams to identify potential supply chain risks and develop contingency plans accordingly.
Quality Inspector
KPT Precision INC
09.2019 - 03.2020
- Program CMM for both FAI and production run for operators
- Perform first article inspection,In process inspection and Final inspection of parts
- Ensure Measuring instruments are calibrated periodically and logbook updating
- Interpret drawing to prepare critical dimension report for CNC operators
- Update inventory/stock parts
- Verify purchase materials and customer supplied material for dimension per PO.
- Prepare Certificate of conformance
- Ensure operation instructions in work orders are stamped off and updated
CNC Setter Operator
Stackpole International
05.2019 - 08.2019
- Assisted other machinists with set-up and troubleshooting of CNC machines.
- Inspected parts to meet customer specifications and quality standards.
- Utilized calipers and other measuring tools to increase accuracy of parts.
- Ran multiple CNC machines simultaneously to increase production capacity.
- Instructed new employees on operation of CNC machines.
- Detected malfunctions and control errors by monitoring machine operation and checking completed pieces.
- Participated in Lean Manufacturing initiatives aimed at increasing overall shop floor efficiency.
- Supported continuous improvement initiatives with suggestions for process enhancements or new tooling options.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Prepared reports and technical documentation of day-to-day production processes.
- Tested products or subassemblies for functionality or quality and troubleshoot problems with equipment, devices, or products.
- Managed inventory control for tooling and consumables, reducing waste and ensuring availability.
Quality Control Inspector
Meridian Lightweight Technologies
05.2019 - 07.2019
- Communicated with production team members about quality issues.
- Inspected quality of products, taking note of functionality, appearance and other specifications.
- Inspected incoming and outgoing materials for accuracy and quality.
- Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
- Performed visual inspections and non-destructive tests where appropriate.
- Evaluated components and final products against quality standards and manufacturing specifications.
- Completed precise measurements using special tools.
- Streamlined inspection procedures to increase speed of quality checks without compromising on thoroughness.
Mechanical Design Engineer
Lyka Packing Pvt Ltd.
10.2016 - 12.2017
- Developed detailed 3D models and drawings, ensuring accurate communication of design for various mold prototypes in solidworks and AutoCAD in with
accordance ISO standards. - Preparing technical reports,design specifications documents and operational manuals.
- Perform ECRs tasks from mechanical, electrical and hydraulic domain and include designing or addition
of new components. - Conducting research to inform the design and engineering methods required for mechanical systems and performing computer simulations and experiments to virtually test and refine the designs.
Education
PG diploma - Mechanical Engineering and Aerospace manufacturing
Fanshawe College
London, ON04.2019
Bachelor of Technology - Mechanical Engineering
Mahatma Gandhi University
Kottayam, Kerala05.2016
Skills
- CMM Programming
- AS9100
- Quality Management
- Six Sigma
- Quality Assurance
- Mechanical Engineering
- Manufacturing
- Quality Inspection
- CNC
- SolidWorks
- ISO 9001,AS9100
- Plastics Injection Molding
- Lean Manufacturing
- Calibration
- GD&T
- Mechanical Design
- Internal auditing
- Compliance monitoring
- Corrective actions
- ERP
- External audit support
- SOP review
- Team leadership
- Hiring and training
- Documentation and reporting
- Customer relationship management
- Task delegation
Certification
Engineer in Training (EIT), 04/22, 04/23
Highestlevelofeducation
Bachelor's Degree
Languages
English
Professional Working
Timeline
Quality Manager
KPT Precision INC
09.2024 - Current
Quality Engineer
KPT Precision Inc.
04.2020 - 08.2024
Quality Inspector
KPT Precision INC
09.2019 - 03.2020
CNC Setter Operator
Stackpole International
05.2019 - 08.2019
Quality Control Inspector
Meridian Lightweight Technologies
05.2019 - 07.2019
Mechanical Design Engineer
Lyka Packing Pvt Ltd.
10.2016 - 12.2017
Engineer in Training (EIT), 04/22, 04/23
PG diploma - Mechanical Engineering and Aerospace manufacturing
Fanshawe College
Bachelor of Technology - Mechanical Engineering
Mahatma Gandhi University
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