Thomas T Sajan
Canada
Summary
Dedicated Aerospace Quality Inspector with extensive experience in high-precision measurement, advanced inspection systems, and quality assurance within the aerospace sector. Proficient in First Article Report (FAR) preparation, precision inspections using cutting-edge equipment like CMM, Talyrond, and KEYENCE, and ensuring compliance with rigorous industry standards. Strong expertise in Geometric Dimensioning and Tolerancing (GD&T), SAP inventory management, and continuous improvement methodologies. Adept at collaborating with cross-functional teams to uphold and enhance quality assurance processes. Knowledgeable in aerospace standards such as AS9100 and ISO 9001.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Aerospace Quality Inspector
Schaeffler Aerospace Quality Department
04.2023 - Current
- Calibrate and operate CMM machines weekly, ensuring precision in measurements and reliability of inspection processes
- Prepare First Article Reports (FAR) for newly developed aerospace components, ensuring all specifications align with customer requirements and industry standards
- Conduct comprehensive first-off inspections for aerospace machined parts, verifying critical features such as bores, radii, angles, and surface finishes
- Perform surface finish and roundness analysis using Talyrond and KEYENCE systems to maintain strict adherence to tolerances
- Manage and analyze inspection data using SAP, streamlining inventory tracking and reducing Material Review Board (MRB) occurrences
- Collaborate with engineering and production teams to identify and address quality issues, ensuring continuous improvement in manufacturing processes
- Assist in the development and optimization of inspection programs for CMM and KEYENCE systems
- Conduct hands-on training sessions for team members on advanced inspection techniques and equipment handling
Quality Technician
TG Minto Corporation
06.2022 - 01.2023
- Conducted audits, inspections, and quality tests using advanced equipment, including Minolta Color Check and height gauges
- Recommended corrective and preventive actions, leading to process improvements and cost savings
- Prepared non-conformance reports and trained production staff on quality standards and safety protocols
- Supported ISO compliance efforts through documentation and internal audits
Injection Molding Operator
Cooper Standard
09.2021 - 03.2022
- Set up machines for production runs, ensuring compliance with work orders and quality objectives
- Verified product quality through regular inspections and maintained comprehensive process logs
Welding Machine Operator
Dynamig
07.2020 - 09.2021
- Operated GMAW and RSW machines for precision metal fabrication, ensuring adherence to blueprints and quality specifications
- Conducted regular quality checks and maintained production floor safety standards
Education
Postgraduate Certificate - Process Quality Engineering
Conestoga College
01.2020
Postgraduate Certificate - Practical Elements of Mechanical Engineering
Fanshawe College
01.2018
Bachelor's Degree - Mechanical Engineering
M.G. University
01.2017
Skills
- CMM
- KEYENCE
- Blueprint reading
- Product inspection
- Visual inspection
- Excellent mathematical skills
- Dimensional inspection
- Blueprint interpretation
- Equipment operation
- Corrective actions
- First-article inspection
- Equipment calibration
- Results documentation
- Quality management
- Sampling methods
- Surface finish evaluation
- Non-destructive testing
- Methodical and organized
- Calibration procedures
- Statistical analysis
- SAP software
- Six sigma methodologies
- ISO standards
- Non-conformance reporting
Certification
- Certified Quality Engineer (CQE) - In Progress
- Six Sigma Green Belt - In Progress
- Proficient in Minitab for statistical quality analysis.
- Currently pursuing hands-on training in CMM program writing and KEYENCE programming for advanced inspection automation and optimization.
Key skills and expertise
- Inspection Techniques: Advanced CMM operation, Talyrond, KEYENCE, and Mahr Vision systems.
- Measurement Tools: Vernier calipers, micrometers, air gauges, and roundness analysis equipment.
- Quality Standards: GD&T, blueprint interpretation, dimensional accuracy, and First Article Reports (FAR).
- Process Optimization: Lean methodologies, root cause analysis, and continuous improvement initiatives.
- Technical Proficiency: SAP inventory management, Minitab software, and reporting systems.
- Certifications: Currently pursuing Certified Quality Engineer (CQE) and Six Sigma Green Belt.
Languages
English
Full Professional
Timeline
Aerospace Quality Inspector
Schaeffler Aerospace Quality Department
04.2023 - Current
Quality Technician
TG Minto Corporation
06.2022 - 01.2023
Injection Molding Operator
Cooper Standard
09.2021 - 03.2022
Welding Machine Operator
Dynamig
07.2020 - 09.2021
Postgraduate Certificate - Practical Elements of Mechanical Engineering
Fanshawe College
Bachelor's Degree - Mechanical Engineering
M.G. University
Postgraduate Certificate - Process Quality Engineering
Conestoga College
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