Themeem Malayil
Summary
Experienced mechanical engineer with 6 years of experience in the automobile industry and diverse environments. Proficient in Solidworks for creating innovative designs and recognized for adaptability and exceptional leadership. Earned a Bachelor's Degree in Mechanical Engineering and a Post-Graduation Diploma with a focus on SolidWorks and AutoCAD, demonstrating advanced expertise and commitment to the field.
Overview
6
6
years of professional experience
Work History
CNC Programmer/Machinist
Echo-Tech Machine & Tool Ltd
08.2023 - Current
- Set up CNC machines with tooling and fixtures, sequencing operations to achieve high-precision parts with tolerances up to 0.001".
- Programmed and loaded part programs using Mastercam, ensuring accuracy and up-to-date specifications.
- Monitored and adjusted machine operations, loading and unloading parts while maintaining optimal performance.
- Used precision measuring tools to verify part conformance and made necessary adjustments. Performed routine maintenance, troubleshooting mechanical issues, and ensuring machine functionality.
- Supported continuous improvement initiatives by actively participating in process review meetings, offering valuable insights based on hands-on experience with CNC programming tasks.
- Assisting in machine maintenance and servicing, performing routine maintenance tasks such as cleaning, lubricating, and inspecting equipment, and diagnosing and repairing mechanical problems as needed
- Performed blueprint reading and making necessary adjustments to machine settings and tooling to achieve the desired part geometry and finish.
- Maintains open communication and suggests improvements to supervision, planning and co-workers; and continuously improves profitability through improving safety, quality, reducing manufacturing costs, reducing lead times, and working as a team member.
CNC Machinist
Gnutti Carlo Canada Inc.
02.2022 - 08.2023
- Set up and configured CNC machines with tooling and fixtures, ensuring precise part production to 0.001" tolerances.
- Programmed CNC machines using Mastercam, ensuring accurate part programs and up-to-date specifications.
Monitored machine operations, adjusted settings, and verified part conformance using precision measuring tools (calipers, micrometers). - Performed routine maintenance (cleaning, lubricating, inspecting), troubleshooting mechanical issues, and ensuring machine functionality.
- Participated in continuous improvement initiatives, offering insights to enhance processes, reduce costs, and improve efficiency.
- Interpreted blueprints and CAD models, adjusting machine settings and tooling to achieve required part geometry and finish.
- Communicated regularly with supervisors and team members to suggest improvements, optimize safety, reduce waste, and improve profitability.
Technical Production Supervisor
Mighty Machines
10.2018 - 11.2021
- Led a team of 12-17 operators, overseeing daily production activities to ensure the efficient operation of machinery and achievement of production targets. Provided coaching, guidance, and performance feedback, fostering a collaborative and motivated work environment.
- Directed machine changeovers, setups, and troubleshooting, ensuring minimal downtime and optimal production efficiency.
- Promoted a culture of safety by enforcing safety protocols and ensuring all team members were trained and certified on relevant safety procedures. Conducted safety audits and implemented improvements that reduced safety incidents by 15%.
- Managed training and development for new employees, ensuring that they were fully onboarded and equipped with the necessary skills.
- Utilized KPIs to track and report team performance on a daily basis, leveraging dashboards and production data to drive continuous improvement. Consistently met or exceeded production goals, including OEE, quality standards, and on-time delivery.
- Coordinated with cross-functional teams, including Maintenance, Quality Control, Logistics, and HR, to resolve issues such as downtime, material shortages, and personnel challenges. Acted as a liaison between management and the production team to communicate priorities, production goals, and ongoing issues.
Education
Practical Elements of Mechanical Engineering -
Fanshawe College
08.2022
Bachelor's in Mechanical Engineering -
Kerala University
05.2018
Skills
- Production Process Optimization
- Employee Training & Development
- Safety Management & Compliance
- KPI Monitoring & Reporting
- Problem Solving & Troubleshooting
- Conflict Resolution
- Time Management & Prioritization
- Communication & Reporting
- Solidworks
- Mastercam
Timeline
CNC Programmer/Machinist
Echo-Tech Machine & Tool Ltd
08.2023 - Current
CNC Machinist
Gnutti Carlo Canada Inc.
02.2022 - 08.2023
Technical Production Supervisor
Mighty Machines
10.2018 - 11.2021
Practical Elements of Mechanical Engineering -
Fanshawe College
Bachelor's in Mechanical Engineering -
Kerala University
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