Years of professional experience in Manufacturing and Production
TANMOY BARAI
Toronto,Canada
Summary
Ambitious Production Manager with 6 years of experience in dynamic Manufacturing environments. Motivates employees to align performance with company objectives in fast-paced production environments. Superior competency in resource allocation, production scheduling and workflow management.
Overview
6
6
1
1
Certification in Six Sigma Green Belt
Work History
Production Manager
British American Tobacco Bangladesh
09.2020 - 08.2021
- Created 90 Days action plan on rolling basis to follow-up and closure of issues, to conduct continuous improvement, and to implement new initiatives to maximize efficiency and output
- Implemented Global Manufacturing Execution System (GMES) on factory and prepared training materials for users; also conducted UAT (User Acceptance Test) using HPQC
- Designed work process for newly built factory by time-motion study analysis
- Designed calendar for Cleaning, Inspection, and Lubrication (CIL) schedule for machines which resulted in overall 30% breakdown reduction with two zero breakdown months.
Shift Manager
British American Tobacco Bangladesh
07.2018 - 08.2020
- Led a unionized team of 190 employees and 5 management employees
- Improved factory OEE (Overall Equipment Effectiveness) by 9% by implementing Lean Six Sigma Tools and principles, and IWS (Integrated Work System) processes
- Ensured 100% Production Conformance to Planning to meet market demand by taking prompt decisions on brand changeover, production allocation to high-performance machines, and motivating the workforce
- Conducted regular training sessions on Lean Manufacturing, and IWS Processes for the team, resulting in improved capability and efficiency
- Modified machine spare design which resulted in the elimination of failure mode, approved by the OEM and adopted in newer machines
- Collaborated with HR to implement High-Performance Team methodologies in the factory and conducted training sessions for the employees.
Team Leader
British American Tobacco Bangladesh
01.2016 - 06.2018
- Implemented the first phase of IWS and improved factory OEE by 15%
- Completed two machine installation projects as Project Manager and delivered to production before agreed deadlines by following VSU (Vertical Start Up) method
- Led an international project of machine cascading from British American Tobacco Singapore
- Designed revamped Safety map for machines and introduced new guards and interlocks for high-risk areas for better safety assurance
- Reduced wrapping material wastage by 2.3% by minimizing 7 types of waste.
Project Engineer
Renata Pharmaceuticals Ltd
09.2015 - 12.2015
- Designed HVAC (Heating, Ventilation, Air Conditioning) system for medicine production facility
- Designed warehouse with higher capacity for raw material storage
- Created BOM for procurement via ORACLE, procured machine from overseas OEM, attended vendor meeting.
Education
MASTER OF ENGINEERING - Industrial Engineering
Concordia University
2023
BACHELOR OF SCIENCE - Mechanical Engineering
Bangladesh University of Engineering and Technology (BUET)
2015
Skills
- Microsoft Office 360
- SAP
- ARENA Simulation Package
- Minitab
- Python
- PowerBI
- GMES
- AutoCAD
- Solidworks
- C
- Lean Manufacturing
- Lean Six Sigma Tools
- Integrated Work System (IWS)
- 5S, EHS Standards
- Project Management
- Vertical Start-Up (VSU)
- High Performance Team building
- Performance Management
- Coaching and Mentoring
- Continuous Improvement Process
- Quality Control
- Maintenance Planning
Additional Information
- Team Leader of the Year-2017” from British American Tobacco Bangladesh
- “STELLAR AWARD-2020” from British American Tobacco Bangladesh
- “Your Enterprising Spirit 2018” from British American Tobacco Bangladesh
Certification
- Lean Six Sigma Green Belt Certificate - [March 2023]
Timeline
Production Manager
British American Tobacco Bangladesh
09.2020 - 08.2021
Shift Manager
British American Tobacco Bangladesh
07.2018 - 08.2020
Team Leader
British American Tobacco Bangladesh
01.2016 - 06.2018
Project Engineer
Renata Pharmaceuticals Ltd
09.2015 - 12.2015
MASTER OF ENGINEERING - Industrial Engineering
Concordia University
BACHELOR OF SCIENCE - Mechanical Engineering
Bangladesh University of Engineering and Technology (BUET)
Similar Profiles
Sarder Hasanul BannaSarder Hasanul Banna
Senior Travel Consultant / Head of Travel Desk at British American Tobacco Bangladesh (on behalf of Carlson Wagonlit Travel BD)Senior Travel Consultant / Head of Travel Desk at British American Tobacco Bangladesh (on behalf of Carlson Wagonlit Travel BD)
MD JAHURUL ISLAMMD JAHURUL ISLAM
EHS Inspector at British American Tobacco BangladeshEHS Inspector at British American Tobacco Bangladesh
Niamul HasanNiamul Hasan
Area Manager at British American Tobacco BangladeshArea Manager at British American Tobacco Bangladesh
Md Bayzid IbrahimMd Bayzid Ibrahim
Project Officer - Retail Financing at British American Tobacco BangladeshProject Officer - Retail Financing at British American Tobacco Bangladesh
Jenny Cheng LYUJenny Cheng LYU
Salad Prep Cook (Cold Station) at Cafe on the SquareSalad Prep Cook (Cold Station) at Cafe on the Square