Summary
Overview
Work History
Education
Skills
Accomplishments
Languages
Timeline
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Tamas Banki

Tamas Banki

Summary

Former Process Engineer at Flabeg Hungary Kft. Analytical decision-making, leading to improved production efficiency and reduced downtime.

Motivated professional with mechatronics experience. Well-versed in training, educating, motivating, and supporting staff members.

Encouraging engineer with talents for team building, leading and motivating. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.

Dedicated mechatronics professional with a history of meeting company goals utilizing consistent and organized practices. Skilled in working under pressure and adapting to new situations and challenges.

Equipped with strong problem-solving abilities, willingness to learn. Poised to contribute to team success and achieve positive results. If necessary working with the maintenances on machines, if need analyzes the production processes, or create presentations from production database, or prepares CAD designs, documentations. If necessary check for electrical or mechanical faults with maintenances, technicians. Optimizes production lines programs, or manufacturing processes. Enjoy working in a team, or on smaller and larger projects, but makes plans, designs, documentations alone if need. Likes variety and multitasking. Member of Hungarian and Canadian Mensa.

Ready to take new challenges.

Overview

14
14
years of professional experience

Work History

Process Engineer

Flabeg Hungary Kft.
04.2020 - 12.2024
  • Designed machine modifications, tool updates with CAD modelling and made work instructions for maintainers for fast as possible conversions.
  • Contributed to the development of new technologies, machine upgrades, tool modification with computer simulations to achieve maximum process capabilities, improve the quality of products, reduce the scrap rate.
  • Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
  • Designed and executed experiments to test process improvements, documenting results for future reference and projects.
  • Developed and delivered training programs for trainers to significantly reducing new employees ramp-up time.
  • Improved team work and productivity by introducing system of regular feedback and recognition.
  • Enhanced product quality by redesigning process parameters and closely monitoring outcomes.
  • Led projects to automate manual processes, achieving significant time savings and reducing human error.
  • Led projects to improve technologies based on test results.
  • Conducted root cause analyses for process failures, to implementing solutions to prevent recurrence of process failures.
  • Collaborated with cross-functional teams to develop and implement process changes.
  • Worked closely with the Quality department to reducing costumer complaints by modifying and optimizing production processes.
  • Reduced process lines downtime through efficient troubleshooting and root cause analysis of equipment failures.
  • Organized maintenance shutdowns and startups.
  • Organized production line conversions or updates.

Maintenance Engineer

Flabeg Hungary Kft.
01.2019 - 04.2020
  • Provided technical assistance to production teams, maintainers, technicians, line setters when problems arose.
  • Performed troubleshooting and repair for complex electrical equipment.
  • Conducted root cause analysis to identify, prioritize and eliminate process losses.
  • Cooperated with Technology department to plan modifications, upgrades to production lines, or machines.
  • Coached newly hired maintainers, observing their progress, their integration into the maintenance team.
  • Developed training programs, documentations for production employees.
  • Implemented standardized work instructions, enhancing operators, maintainers understanding of critical tasks, importance of machine cleaning and improving workflow consistency.
  • Collaborated with maintenance teams on preventive maintenance programs aimed at extending the lifespan of critical equipment components.
  • Met weekly with co departments team members to discuss projects progress and find solutions to emerging problems..
  • Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
  • Established maintenance schedules to ensure timely completion of all required tasks while minimizing production lines downtime.
  • Developed PLC programs update for easier user setup, separated advanced settings, integrated and developed maintains test functions.
  • Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
  • Visually inspected and tested machinery and equipment, scheduling routine preventive maintenance.
  • Managed projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
  • Supported continuous improvement initiatives by identifying areas for process optimization within the realm of mechanical maintenance operations.
  • Assisted to engineers in developing design of machines modifications with CAD modelling.

Technologist

Flabeg Hungary Kft.
05.2018 - 01.2019
  • Learned about the manufacturing processes, the manufacturing machines, raw materials from the technology department engineers and international engineers.
  • Optimized CNC machines, lasers and robots programs for speed increase, or for better product quality.
  • Developed program optimization processes for technicians.
  • Reduced downtime for production lines with proactive maintenance and fast troubleshooting.
  • Led maintenance teams, help them troubleshoot CNC machines and robotic cells, make reports about machine failures, with solutions proposals.
  • Established continuous learning and professional development within the technology team, with international engineers help.
  • Conducted comprehensive system analysis to identify root cause of problems, reported them to the international engineer team.
  • Designed user-friendly interface for automatic machines, improving productivity, reducing product change time and scrap rates.
  • Managed multiple maintenance and machine update projects simultaneously.
  • Modified, maintained, or repaired electronics equipment or systems to achieve proper functioning.
  • Conferred with engineers to investigate and solve slow production speed, or high scrap rate.
  • Collected the employees' ideas, developed them and forwarded to management and engineering. Started projects based on this ideas.
  • Revamped systems and upgraded wiring, modified PLC programs and drives to handle changing needs.
  • Established effective communication channels between departments, facilitating faster problem resolution times in a multi-departmental setting.


Production Engineer

Carl Zeiss Vision Hungary Kft.
05.2018 - 12.2018
  • Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
  • Improved production efficiency by developing modifications to manufacturing processes.
  • Performed root cause analysis and implemented corrective actions.
  • Reduced equipment downtime by performing regular maintenance checks and addressing issues promptly.
  • Practiced lean principles, which led to improvements in workflow and quality and scrap reduction.
  • Oversaw installation of new production lines, ensuring minimal disruption to ongoing operations. Collaboration with CNC machine manufacturers engineers to solve the problems that arise during installation and test productions.
  • Optimized CNC programs to achieve the best possible cycle times.

Engineer

GE Aviation LTD.
08.2015 - 03.2018
  • Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
  • Reduced project completion time with efficient resource allocation and effective communication strategies .
  • Provided ideas to technology department leader regarding areas for process improvement.
  • Collaborated develop creative, cost-effective solutions for complex projects.
  • Reviewed technical drawings developed by CAD technicians and drafters.
  • Enhanced product performance by conducting thorough scrap and workflow analysis and recommending solutions.
  • Developed maintenance schedule for critical machinery, extending equipment lifespan and minimizing production delays, reduce downtime.
  • Supported junior engineers, technicians, maintainers through mentorship, offering guidance on complex problem-solving and technical skills development.
  • Collaborated with other departments to facilitate successful project completion.
  • Assisted in developing cost-effective solutions to maintenance problems.
  • Documented and developed maintenance procedures and processes.
  • Supervision of machine installations and of the work of maintainers and contractors.
  • Collaborated in the development of Lean projects


Engineering Assistant

GE Aerospace Hungary LTD.
09.2014 - 08.2015
  • Effectively prioritized workload to meet deadlines consistently.
  • Assisted to engineers to gather essential information about processing problems, high scrap rates and with performing tests, preparation of solutions.
  • Increasing productivity, decease scrap rate by optimize production processes by collecting employees' ideas, developing it and forwarding to relevant managers, engineers, international engineers.
  • Reduced production downtime with proactive maintenance planning and regular equipment inspections.
  • Design new tools, fixtures or design modification on existing tools, fixtures for improve part quality, or to reduce scrap rate.

Workshop Manager

Hun2000 Kft.
02.2011 - 03.2014
  • Managed and led a team of technicians for optimal productivity.
  • Documentation of problems during production, consultation of solutions with costumer's engineers.
  • Informing costumers about current production processes.
  • Maintained workshop activities in line with budget requirements.
  • Improved workshop efficiency by implementing further developed manufacturing techniques.
  • Prioritized tasks effectively based on urgency and importance, enhancing overall project management capabilities.
  • Ensured timely completion of projects with effective resource allocation and scheduling.
  • Planed on-site installation of machines.
  • Managing on-site troubleshooting.
  • Replacing our engineers who was on vacation.
  • Collaboration in machine designs.

Education

Master of Science - Mechatronics

BME
Hungary Budapest
09-2010

Bachelor of Science - Mechatronics

BME
Hunguary Budapest
09-2008

Bachelor of Arts - Psychology

ELTE
Hungary Budapest
09-2005

Skills

  • Analytical decision-making
  • Attention to detail
  • Critical thinking
  • Project planning
  • Data analysis
  • Root-cause analysis
  • Process automation
  • New process implementation
  • CAD modeling and simulation
  • At high level with Solidworks
  • Multitasking
  • Cross-functional teamwork
  • System troubleshooting
  • Lean environment experience

Accomplishments

  • Analyze the root causes of high scrap rate 30-40% which led to normalize scrap to 10-12%.
  • Collaborated with team of 10 engineers in the development of CNC machine working speed from 65% to 95%.
  • Achieved 47% electricity saving on one production line by redesign a dryer machine.
  • Project leader to redesign a Chines made glass grinding machine electrical, pneumatical, mechanical parts with engineer team. Achieved 35% working speed increase, reducing product change time wit 60% and easier parameter setting with better quality product and increasing girding wheel lifetime.
  • Reduced with 50-60% unplanned maintenance time on production lines with regular inspections and well planed preventive maintenance.
  • Achieved record weekly production with build cooperation between line setters, maintainers, technicians, shifts. With prevented maintenance plans, helped technicians and maintainers with technical information in troubleshooting. With technicians reworking the optimization of the speed of CNC programs. In the previous eight years of production the max weekly product was 21500. In our first record week was 24800 products and after the weekly product was more than 22500.
  • Achieved 23% work speed improvement in robotic cells with redesigned workpiece holder. The scrap percentage has also decreased.
  • Redesigned workpiece template and tool cutting angle. Achieved higher work speed, easier work, significantly reduced post production work, 27% reduced the scrap rate. The price of a refurbished aircraft part was exceptionally expensive.

Languages

English
Limited Working

Timeline

Process Engineer

Flabeg Hungary Kft.
04.2020 - 12.2024

Maintenance Engineer

Flabeg Hungary Kft.
01.2019 - 04.2020

Technologist

Flabeg Hungary Kft.
05.2018 - 01.2019

Production Engineer

Carl Zeiss Vision Hungary Kft.
05.2018 - 12.2018

Engineer

GE Aviation LTD.
08.2015 - 03.2018

Engineering Assistant

GE Aerospace Hungary LTD.
09.2014 - 08.2015

Workshop Manager

Hun2000 Kft.
02.2011 - 03.2014

Master of Science - Mechatronics

BME

Bachelor of Science - Mechatronics

BME

Bachelor of Arts - Psychology

ELTE
Tamas Banki