Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Languages
SIX SIGMA YELLOW BELT
Timeline
Generic
Sukhkarman Walia

Sukhkarman Walia

Vaughan,Canada

Summary

Mechanical Engineer with over 3 years of experience in high-volume manufacturing environments, including automotive and chemical sectors. Proven ability to optimize production lines, implement quality management systems, and lead cross-functional engineering projects. Proficient in Lean Manufacturing and GD&T. Experienced with CAD tools for plant layout optimization and ERP systems for BOM updates. Strong knowledge of process flow, automation principles, and continuous improvement strategies.

Overview

9
9
years of professional experience
1
1
Certification

Work History

Project/Process Engineer

BASF Canada
09.2022 - 12.2023
  • Contributed to high-volume production operations by optimizing manufacturing processes and implementing best practices for cost reduction and efficiency
  • Designed and executed a $95K Six Sigma Yellow Belt capital project, reducing filtration downtime by 70%
  • Utilized Lean tools (Value Stream Mapping, Work Balancing) to improve throughput by 20%
  • Conducted cycle time studies, PFMEA, and root cause analysis using 8D and Fishbone diagrams
  • Developed and maintained 2D/3D CAD models to optimize plant layouts and process cells
  • Supported APQP and PPAP documentation and deliverables for new and existing products
  • Applied GD&T in process documentation to ensure dimensional accuracy across stages
  • Used Power Apps and SharePoint for real-time communication and data sharing across departments
  • Familiar with ERP systems for BOM updates and process documentation

Project Manager/Coordinator

Robertson Electric Wholesale
12.2023 - Current
  • Manage cross-functional coordination to deliver project milestones and product implementation plans
  • Track procurement schedules, vendor deliverables, and update BOMs via ERP tools
  • Created shipment, return, pick-up, and drop schedules for customers based on project timelines, optimizing logistics and enhancing customer satisfaction
  • Resolved customer queries related to project execution, material ordering, and shipment, ensuring timely and satisfactory solutions

Production Intern

Honda of Canada Mfg.
03.2022 - 08.2022
  • Demonstrated proficiency in the use of hand tools, power tools, and measuring instruments
  • Ensured quality control standards were met on all products produced
  • Supervised, coordinated, and effectively managed the floor to achieve production efficiencies
  • Monitored inspection processes to establish operation standards for the Honda CR-V plant
  • Performed assembly line tasks including Lower Discharge and Fixing Arc Fender

Mechanical Design Intern - Formula SAE Team

Chitkara University
01.2016 - 01.2019
  • Designed and manufactured a restricted air intake manifold for Honda CBR 600RR engine
  • Developed A-arm push rod actuated suspension, wheel assemblies, and steering system
  • Designed and optimized components using CATIA V6 and SolidWorks
  • Conducted failure analysis using Ansys to improve durability under dynamic conditions
  • Participated in IMECHE Formula Student UK (2016-17) and Formula Bharat (2018)

Education

Master's - Mechanical Engineering

University of Ottawa
Ottawa, ON
06.2023

Bachelor of Engineering - Mechanical Engineering

Chitkara University
05.2019

Skills

  • Experienced in SolidWorks
  • Proficient in AutoCAD
  • Advanced PFMEA Methodologies
  • Geometric Dimensioning and Tolerancing
  • 8D Root Cause Analysis
  • Fishbone Diagram Development
  • Measurement System Analysis
  • ISO 9001 Compliance
  • Lean Manufacturing
  • Value Stream Mapping
  • Robotics
  • PLC
  • SAP Proficiency
  • Experienced with Microsoft Office Applications
  • SharePoint
  • Power Apps
  • Gantt Chart Development
  • Risk Registers
  • Power BI Proficiency

Accomplishments

  • Reduced filtration equipment downtime by 70% through the successful application of Six Sigma techniques, earning Yellow Belt certification in the process.
  • Led change management initiatives, building strong trust and collaboration with stakeholders to drive organizational improvements.
  • Developed and implemented a Permit Communication Tool using Power Apps, significantly enhancing communication between foremen and project managers.
  • Secured senior management approval and successfully completed site renovations, ensuring project alignment with organizational goals.
  • Negotiated competitive vendor quotes that met customer requirements and optimized cost-efficiency, exceeding expectations.
  • Achieved SolidWorks CSWA certification with a perfect score, demonstrating advanced proficiency in 3D modeling and design.




Certification

  • Six Sigma Yellow Belt Certified
  • Project Management Fundamentals
  • CSWA - SolidWorks

Languages

English
Full Professional

SIX SIGMA YELLOW BELT

  • Designed and executed a $95K Six Sigma Yellow Belt capital project, successfully reducing filtration downtime by 70%. This initiative resulted in:Energy savings of approximately 76%
    Improved manufacturing time by 2 hours per cycle
    Capital savings of $76,000
  • Spearheaded the installation of a steam and water pipeline into the filter vessel, integrating remote actuated valves controlled through an automatic sequencing system. This innovation:Eliminated production errors
    Streamlined the process, saving valuable production time
  • The system was designed to clean the filtrate by heating the water inside the vessel using steam, followed by an automatic drainage process, ensuring optimal efficiency and precision.

Timeline

Project Manager/Coordinator

Robertson Electric Wholesale
12.2023 - Current

Project/Process Engineer

BASF Canada
09.2022 - 12.2023

Production Intern

Honda of Canada Mfg.
03.2022 - 08.2022

Mechanical Design Intern - Formula SAE Team

Chitkara University
01.2016 - 01.2019

Bachelor of Engineering - Mechanical Engineering

Chitkara University

Master's - Mechanical Engineering

University of Ottawa

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