Steven Klups
Merced
Summary
Dynamic Process Improvement Engineer with a proven track record at PepsiCo, skilled in process mapping and hazard identification. Successfully optimized manufacturing processes, enhancing efficiency and safety. Adept at leading teams and delivering impactful EHS training programs, fostering a culture of continuous improvement and compliance.
Efficient process improvement engineer with solid background in emergency response procedures and management. Skilled in implementing safety programs and conducting risk assessments and investigations. Strong organizational skills with extensive knowledge of safety compliance and regulations.
Overview
6
6
years of professional experience
Work History
Process Improvement Engineer
PepsiCo
12.2022 - Current
- Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Met weekly with team members to discuss project implementations and alleviate any issues.
- Participated in project reviews to enable ongoing status tracking and reporting.
- Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
- Identified, analyzed, and optimized manufacturing processes to improve efficiency and reduce safety risks.
- Conducted ergonomic assessments and implemented solutions to reduce workplace injuries.
- Collected, analyzed, and reported on EHS data to identify trends and areas for improvement.
- Reviewed and approved new equipment and processes to ensure they meet safety standards.
Maintenance Supervisor
PepsiCo
01.2021 - 12.2022
- Provided guidance to management regarding project bids for onsite improvements.
- Analyzed and identified equipment failure root causes and initiated correction actions.
- Paid close attention to guidelines, specifications, and detailed instructions to continuously adhere to strict operational and maintenance regulations.
- Monitored employee work tasks while installing, aligning, and balancing new equipment for projects.
- Experience with OSHA regulations, EPA guidelines, and other relevant EHS standards
- Development and delivery of safety training programs
- Risk assessments and hazard identification
- Radiation and LOTO element leader for site
Production Supervisor
PepsiCo
05.2019 - 01.2021
- Established clear priorities and production quality standards.
- Evaluated team member performance regularly to identify and resolve productivity concerns.
- Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
- Trained staff of direct labor employees to perform assembly and manufacture of specified products.
- Conducted regular safety inspections and risk assessments to identify and mitigate potential hazards for drumbeats.
- Investigated workplace incidents and near misses, implementing corrective actions to prevent recurrence.
- Developed and delivered EHS training programs to employees at all levels.
- Collaborated with production managers and other stakeholders to integrate safety into the production process.
Education
High School Diploma -
Chowchilla High School
Chowchilla, CA06-2020
No Degree - Business Management
San Jose State University
San Jose, CASkills
- Process mapping
- 5S methodology
- Design of experiments
- Capacity planning
- Chemical safety
- Process safety management
- Environmental monitoring
- Occupational health
- Hazard identification
- Lockout and tagout procedures
Timeline
Process Improvement Engineer
PepsiCo
12.2022 - Current
Maintenance Supervisor
PepsiCo
01.2021 - 12.2022
Production Supervisor
PepsiCo
05.2019 - 01.2021
High School Diploma -
Chowchilla High School
No Degree - Business Management
San Jose State University
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