SIDDHARTH PANCHAL
Brampton,Canada
Summary
To attain a Manufacturing Engineer/Production Manager position to demonstrate my technical skill while completing challenging projects in a dynamic work environment where I become eligible to face challenges for the best benefit of an organization.
Overview
10
10
years of professional experience
Work History
Manufacturing Engineer
Cleveland Range Ltd.
Vaughan, Canada
05.2022 - Current
- Ensures plant processes are properly documented from work instructions through completion of drawings
- Works to continuously improve processes by using Lean Manufacturing/Six Sigma tool
- Ensures assembly times are monitored and documented, and related issues tracked, to provide input on needed improvements
- Prepares and revises work instructions for Manufacturing while interacting with hourly employees and office personnel
- Works on special projects including equipment justification, sales equipment redesign/new design and shop efficiency improvements
- Conducts feasibility studies, determines manpower and cost estimates, and develops engineering criteria
- Performs analyses to develop design options or recommendations for structures, systems and components
- Supports Lean Initiatives throughout the plant, identifies potential areas for improvement
- Working cross functionally with other team members, has primary responsibility for process design and modifications
- Continuously improving the work flow and procedures in the assembly of equipment
- Researches, sources, and documents proposals for new equipment and manufacturing methods
- Implements solutions when approved
- Performs role on Safety Incident Investigation Teams, as needed
- Conducts safety inspections and tasks as required
- Creating Job Safety Analysis (JSA)
- Welbilt
Production Supervisor
Mobile Climate Control Inc.
Vaughan, Canada
02.2021 - 04.2022
- Ensure coordination of production, scheduling, health and safety, quality assurance, coaching and development, and continuous improvement activities within the process areas
- Achieve material utilization, labor utilization, fixed and variable costs and energy utilization to standard
- Define goals, improve technologies, and resolve problems in conjunction with continuous improvement team and manager
- Developed model based on customer requirements and plan manufacturing strategies and process
- Eliminate scrap and developed cost effective manufacturing models in coherence with 5s strategies
- Achieving production schedules by directing all production activities in the plant and delivered highly efficient products to assembly line and to the customers
- Prepare daily production schedule and identify daily efficiency based on the production plan
- Coach, trained and providing daily or weekly feedback to employees
- Developed daily maintenance log for machine and enforce operators to fill out that log on everyday basis
- Administer employee schedule and provide training to subordinate as per requirement
Production Supervisor
FGF Brands Inc.
North York, Canada
03.2018 - 02.2021
- Achieve Shift detailed production plan targets in terms of schedule, output, quality, hygiene & cost, and consumer complaints
- Lead implementation of BRC & GMPs objectives
- Achieve material utilization, labor utilization, fixed and variable costs and energy utilization to standard
- Achieve full compliance to food safety management & hygiene systems and 5S audits
- Achieve “zero” accidents and coach employees to fulfill the requirements of the job through CI approach
- Ensure timely launch of new products to the market as per the agreement with the business unit
- Always lead by examples and ensuring FGF’s policies and practises among all TMs
- Always try to develop home grown talents through guiding each TMs by achieving great results
- Coach and trained new TMs and TLs during their orientation process
- Guide them throughout their training period by giving proper feedback
- Conducting effective DMS (huddle) throughout the shift and informing about the output
- Guide and help them to understand how the output and process works
- Working with CI teams to achieve higher production numbers and help them to guide throughout the new process and product commissioning
- Coordinating all departments and make sure production runs smoothly throughout the shift and week
- Operate OMS and SCADA system with proper handling of production orders and making sure of numbers and staging of proper ingredients
- Detailed knowledge of laminating products such as Butter Croissants, Cheese Danish and Chocolate croissants
- Advanced knowledge of Fritsch and Mecatherm process lines
Production Supervisor
Reversomatic Manufacturing Ltd.
Brampton, Canada
03.2017 - 03.2018
- Ensuring that employees are following Health, Safety, Environment, Quality and Production standards
- Drive change in the facility by empowering employees and others towards new, better ways of working, completing Root cause analysis with solutions, utilizing the site TPM process to drive learnings, and completing Kaizen events to improve processes
- Identify and implement continuous improvement and cost savings opportunities to achieve department targets
- Responsible of JHSC monthly inspection
- Perform monthly JHSC inspection with worker’s elected Rep
- And identify hazards and corrective actions
- Investigate any line related issues related to key KPIs including safety, quality, Production and supply chain
- Supervise and ensuring production department achieves daily targets every day and resolve maintenance issues
- Facilitate the resolution of technical problems in manufacturing areas in conjunction with operators, maintenance, and engineers
- Prepare efficient plans for purchase of all manufacturing materials and manage inventory
- Perform regular inspection of all machinery in the machine shops and maintain maintenance log with Maintenance Personnel
- Administer employee schedule and provide training to subordinate as per requirement
CNC Process Control Programmer
Reversomatic Manufacturing Ltd.
Toronto, Canada
09.2015 - 03.2017
- Programing of the parts and generates NC codes for the machines using Dr
- Abe Blank software
- Performing CNC programming of all engineering parts; transfer product design criteria into machine criteria and transfer engineering drawings (CAD) to CAM software
- Analyse work measurement studies and try to reduce processing time for the operations
- Conduct product review and prepare drawings as per product demands using AutoCAD
- Collect and analyse samples from the production and maintain quality standards of product and specifications
- Prepare necessary documentation and carry out procedure with the clients
- Carry out reengineering of the product and its design as per the product’s requirements
- Trained operators for the different machining operation such as CNC Laser, CNC Turret Punch press and CNC Press Brake
- Conduct quality control for the parts and maintain quality standards throughout the production
Machine operator
Nu Vision Metals Inc.
Scarborough, Canada
06.2014 - 03.2015
- Operate spot welding machine, shear machine, graining machine and punch press
- Ensuring all the functions to be implemented by following company’s health and safety policy
- Installed hardware on the produced sheet metal parts according to design and requirements
- Working in Production and quality Department
- Prepare necessary documentation related to work
- Maintenance and operation of line machines by considering company’s policy
Education
Mechanical Engineering Technology – Industrial - Advanced Diploma
Centennial College
Scarborough, Ontario, Canada01.2015
Bachelor of Engineering - Mechanical
Gujarat Technological University
Gujarat, India01.2012
Skills
- AutoCAD
- MS Project
- ERP systems like OMS and QAD
- Quality data analysis
- Excel
- Analytical thinking
- Teamwork
- Environmental Health and Safety
- Continuous improvement
- CMM machine
- Quality tools
- 5S
- TPM
- Lean principles
- CNC machines
- Programming
- Operation
- Fiber Optic Laser
- Brake press
- Turret Punch Press
- GMP
- HACCP
- QA systems
References
Available upon request
Volunteer Experience
Divine International Youth Association, Program Instructor, Toronto, ON, 09/01/16, Present, Instruct weekly classes for approximately 20-25 kids between the ages of 7-10., Plan and manage the annual events and celebrate festivals for 150+ people.
Qualifications and skills
- Well versed with AutoCAD, Inventor, MS Project, OMS, QAD as well as quality data analysis package with Excel.
- Excellent communication, presentation, fact based analytical thinking and teamwork skills shown through projects.
- Experienced with Health, safety, Environment, continuous improvement.
- Basic knowledge of CMM machine, Simul8, basic quality tools.
- Effective utilization of knowledge and experience to succeed in new and challenging situations.
- Exposed to 5S, TPM and Lean principles.
- Hands on experience with CNC machines (Programming and Operation) such as Optic fiber laser, Brake press and Turret Punch Press.
- Experience with Continuous improvement, GMP, HACCP and QA systems.
- Quick learner, able to adapt to new situation, self-motivated and detail oriented.
- Able to work independently and as a part of a team in a fast pace 24/7 environment & all-weather conditions.
- Detailed knowledge of baking process. Hands on experience with Fritsch and Mecatherm line.
References
References available upon request.
Timeline
Manufacturing Engineer
Cleveland Range Ltd.
05.2022 - Current
Production Supervisor
Mobile Climate Control Inc.
02.2021 - 04.2022
Production Supervisor
FGF Brands Inc.
03.2018 - 02.2021
Production Supervisor
Reversomatic Manufacturing Ltd.
03.2017 - 03.2018
CNC Process Control Programmer
Reversomatic Manufacturing Ltd.
09.2015 - 03.2017
Machine operator
Nu Vision Metals Inc.
06.2014 - 03.2015
Mechanical Engineering Technology – Industrial - Advanced Diploma
Centennial College
Bachelor of Engineering - Mechanical
Gujarat Technological University
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