Summary
Overview
Work History
Education
Skills
Websites
Certification
Languages
Timeline
Generic
Shujaat Raza Zaidi Syed

Shujaat Raza Zaidi Syed

Brampton,ON

Summary

Results-oriented Process Engineer with a successful track record of optimizing manufacturing processes over five years. Skilled in identifying and implementing improvements to increase efficiency, reduce costs, and enhance overall productivity.

Overview

9
9
years of professional experience
1
1
Certification

Work History

Senior Process Engineer

FLEX N GATE
08.2022 - Current
  • Conduct time studies and utilize root-cause problem-solving methods to resolve process issues
  • Create and update PFMEAs for existing and new GM manufacturing processes
  • Implemented new production technology for Rivet Insertion.
  • Obtained $40,000 of labor savings per year.
  • Review technical drawings (GD&T) and mechanical design with product engineers for new product launches
  • Update monthly measurables (KPIs), present monthly cost savings, and prepare capital expenditure budget to present to Plant Manager
  • Provide technical support to maintenance and production departments to avoid downtime
  • Identify quality improvements and defect prevention by developing and implementing mistake/error-proofing fixtures and devices
  • Resource machining inserts and tooling, resulting in annual savings of over $100,000
  • Supervise and assist engineering co-op students in daily tasks and work term projects
  • Support material department with equipment quotes and perform cost comparisons
  • Provide process training to production on new processes by creating standard operating procedures (SOPs)
  • Led cross-functional teams to implement continuous improvement initiatives and ensure adherence to industry standards.

Manufacturing Engineering Co-op

MAGNA INTERNATIONAL
09.2021 - 12.2021
  • Reduced idle time in every shift by up to 40% between material handler and team leader by introducing Andon station at every station to drop material when required
  • Performed cycle time study and created man-machine charts
  • Starting from material pick up out of bin to place on tool and end up with spaghetti diagrams
  • Identified bottleneck process and highlighted improvement areas to save operator walking time by improving communication method.
  • Performed downtime analysis, specifically looking deep into Pareto charts to identify root cause of line breakdown
  • PFMEA Analysis and suggesting ideas for top 3 RPNs every month
  • Assisted Area Leader in project launch of Ford Raptor production line through meetings with contractor to perform scheduled activities
  • Bin selection of new parts and their effective utilization for Ford Raptor line
  • Layout simplification of Ford Ranger line on AutoCAD by optimizing layers
  • Design new part bins and arrange quotes for Ford Raptor line to effectively utilize floor layout.

Assistant Manager Production

ATLAS AUTOS PRIVATE LIMITED (HONDA)
03.2017 - 12.2020
  • Executed in-house team project of carburetor manufacturing and chromatin in Pakistan with Keihin Japan, resulting in over $1 Million of cost savings
  • Technical and managerial experience in supervising machining & and surface treatment of GCI & Zn parts
  • Managed and coached team of 70 production associates with help of 3 team leads.
  • Performed Continuous improvement using lean tools such as kaizen, Ishikawa, 5S, and 5-whys.
  • Improved Cutting tools efficiency by 40% through resourcing and localization.
  • Work coherently with QA team to ensure best product quality as per defined KPIs.
  • Executed in-house project of carburetor manufacturing and chromating in Pakistan with Keihin Japan
  • Performed improvements in Production documents and cross-training of production staff.

Manufacturing Engineering Co-op

English Biscuit Manufacturers
06.2016 - 07.2016
  • Performed Cooling load calculations of packing area using HAP software to reduce energy losses by 10% in plant operational cost.
  • Created work instructions for packing process and provided training to 25 operators.

Manufacturing Engineering Co-op

HINO Pak Motors
06.2015 - 07.2015
  • Designed and proposed 2D-floor layout on Auto CAD for assigned project and performed Kaizen to improve handling time by up to 3 seconds for sub-assembly process
  • Performed cycle time studies to identify process bottlenecks.

Education

Master of Manufacturing Engineering -

McMaster University
Hamilton, ON
04.2022

Bachelor of Mechanical Engineering -

NED University
Karachi, PK
01.2017

Skills

  • Process Control (PFMEA)
  • CAD (Auto CAD, Solid Works & Key Creator)
  • Process Improvement (Kaizen)
  • Automation (PLC & HMI)
  • Vision System and Bar code readers
  • Product Development
  • Cost Reduction
  • Process troubleshooting
  • Prototyping (3D Printing)
  • Root Cause Analysis
  • Enterprise Resource Planning (SAP, Maximo)

Certification

Lean Six Sigma Green Belt (Six Sigma Global Institute)

Languages

English
Full Professional

Timeline

Senior Process Engineer

FLEX N GATE
08.2022 - Current

Manufacturing Engineering Co-op

MAGNA INTERNATIONAL
09.2021 - 12.2021

Assistant Manager Production

ATLAS AUTOS PRIVATE LIMITED (HONDA)
03.2017 - 12.2020

Manufacturing Engineering Co-op

English Biscuit Manufacturers
06.2016 - 07.2016

Manufacturing Engineering Co-op

HINO Pak Motors
06.2015 - 07.2015

Master of Manufacturing Engineering -

McMaster University

Bachelor of Mechanical Engineering -

NED University
Shujaat Raza Zaidi Syed