Highly skilled and results-driven Industrial Engineer with diverse experience in automotive quality control, manufacturing engineering, and mechanical design.
Expertise in applying Lean Manufacturing principles to enhance process efficiency, reduce waste, and improve product quality.
Experienced in collaborating with cross-functional teams to manage production processes and drive continuous improvement.
Excellent problem-solving, communication, and interpersonal skills, fostering effective collaboration with team members and stakeholders.
Overview
3
3
years of professional experience
Work History
Automotive Quality Control Associate
Legacy Personnel Solutions
Windsor, Ontario
08.2023 - 12.2023
Conducted quality evaluations for automotive components (bumpers, fenders, and radiator grilles) in the Honda CR-V 2022 and Jeep Wrangler models, ensuring compliance with industry standards and product specifications.
Developed and maintained process flow charts to optimize inspection procedures and reduce cycle times by 15%.
Automated key quality control checks, increasing throughput, and reducing human error, improve operational efficiency by 10%.
Performed root cause analysis (RCA) on defects, applying Six Sigma methodologies to implement corrective actions, and reduce defects by 10%.
Worked closely with engineering teams to integrate new product designs into production, ensuring smooth transitions, and product consistency.
Manufacturing Engineer
Pristyn Automations Pvt Ltd
Chennai, Tamil Nadu
01.2022 - 11.2022
Co-designed the structural framework of a solar panel cleaning robot using SolidWorks, focusing on durability and operational efficiency.
Conducted structural analysis using ANSYS to simulate and optimize load distribution, adjusting metal thickness to maintain product alignment and structural integrity.
Utilized conventional machining processes for in-house fabrication of robot components, ensuring precision and adherence to design specifications, achieving 98% dimensional accuracy, and reducing rework costs by 12%.
Conducted extensive trial runs to evaluate mechanical performance and environmental resilience, identifying areas for improvement, which led to a 10% increase in operational efficiency, and greater product resilience.
Performed frequent inspections and recorded performance data to ensure consistent operational efficiency and reliability, reducing downtime by 18%, and achieving a 99% operational success rate across multiple test runs.
Mechanical Engineer Intern
Rekindle Automations Pvt Ltd
Chennai, Tamil Nadu
12.2021 - 03.2022
Assisted in designing a vein finder device using SolidWorks, ensuring ergonomic and functional efficiency, while aligning with process flow charts for manufacturing.
Conducted material analysis and vendor sourcing, achieving a 10% reduction in production costs by applying Pareto Analysis to focus on high-impact cost factors, and streamline vendor selection.
Participated in rapid prototyping and 3D printing, reducing design flaws by 20% through the use of Failure Mode and Effects Analysis (FMEA) to identify and mitigate potential risks during the design phase.
Assisted in developing SOPs, Control Plans, and manufacturing process documentation, ensuring compliance with quality standards. Implemented Statistical Process Control (SPC) to monitor and maintain process consistency.
Conducted vendor sourcing and material analysis, reducing production costs by 10% by employing cause-and-effect diagrams (Ishikawa) to evaluate and improve supplier quality and material selection.
Mechanical Engineering Intern
National Small Industries Corporation Ltd
Chennai, Tamil Nadu
02.2021 - 04.2021
Conducted hands-on training in advanced manufacturing processes, including CNC machining, 3D printing, and welding techniques, gaining expertise in programming and operating various CNC machines.
Assembled and tested mechanical components, ensuring proper alignment and functionality while adhering to design specifications and quality standards.
Acquired hands-on tooling experience by working with lathes, milling machines, and precision tools, ensuring accurate machining and assembly of components.
Diagnosed and resolved a recurring dimensional accuracy issue in the assembly of mechanical components by analyzing process workflows and identifying tooling inconsistencies, leading to a 20% improvement in production efficiency and reduced rework.
Education
Master of Engineering - Industrial Engineering
University of Windsor
Windsor
06-2024
Master of Engineering - Mechanical Engineering
BSA Crescent Institute of Science And Technology
Chennai, Tamil Nadu
06-2022
Skills
Computer-aided Design/Manufacturing
Lean Six Sigma tools and techniques
Technical documentation management
3D design and simulation software
Project Management and Process Optimization
Failure Analysis and Structural Optimization
Material Procurement and Vendor Management
Quality metrics monitoring
Projects
Wet Cleaning system for Solar Robot
Designed and developed key components for a wet cleaning system compatible with existing dry cleaning robots using AutoCAD, integrating it as an extension to enhance functionality.
Leveraged 3D printing to produce lightweight components, improving operational efficiency and reducing costs.
The project resulted in a 12% improvement in solar panel cleaning efficiency and a 35% cost reduction by eliminating the need for separate robots while ensuring compliance with quality standards through performance evaluations.
Optimization of Metallic Frame Assembly for Conveyor System
Assisted in optimizing the metallic frame assembly for a conveyor system, aiming to improve efficiency and reduce errors during assembly.
Identified common assembly issues with the metallic frame, implemented minor adjustments in the assembly line, and provided hands-on support to the team, resulting in a 10% reduction in assembly time.
Improved the overall efficiency of the metallic frame assembly for the conveyor system, reducing the occurrence of errors by 15% and enhancing product quality.
Timeline
Automotive Quality Control Associate
Legacy Personnel Solutions
08.2023 - 12.2023
Manufacturing Engineer
Pristyn Automations Pvt Ltd
01.2022 - 11.2022
Mechanical Engineer Intern
Rekindle Automations Pvt Ltd
12.2021 - 03.2022
Mechanical Engineering Intern
National Small Industries Corporation Ltd
02.2021 - 04.2021
Master of Engineering - Industrial Engineering
University of Windsor
Master of Engineering - Mechanical Engineering
BSA Crescent Institute of Science And Technology
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