A result oriented professional with post 7 years’ Experience in the Manufacturing Operations, Quality Maintenance, Process Enhancement, production & Quality Audits. An effective communicator with excellent relationship management and strong analytical, problem-solving skills for achieving high productivity with optimization of man, material & machine. Proficient in analyzing processes, identifying improvement areas, and implementing techniques for reducing rejection level, rework and consumption of resources. People Management inside the Industries with pronounced end management.
Overview
7
7
years of professional experience
Work History
Manufacturing Manager
ITC Limited
05.2023 - 03.2025
Responsible for independently managing operations in a shift at ITC Ltd own facility manufacturing Aashirvaad staples based products.
Production and Dispatch Planning on the basis of Gen 63, Stock flow, IDO requirement and SOH of RMPM for domestic & export requirements while optimizing the pipeline.
Preparation of Daily report, Monthly report, Month recovery, Monthly Yield Calculation and reconciliation on basis of warehouse inventory levels and close analysis of all reports to maintain sufficient stock of RMPM at factory level and improve RMPM utilization.
Effective Resource planning and scheduling in order to reduce plant downtime and ensuring smooth operations. Handling 70+ on roll Operators and 50+ SPPs per shift.
Production Booking and allocation through SAP R/3 module.
Managing the Bulk storage of RM having capacity of 36000 MT. Directly buying RM from the farmers in Punjab and handling the overall operation of storage.
Preparation of Corrective & Preventive Action Plans to optimize process as a part of Continual Improvement.
Preparation of Corrective & Preventive Action Plans to optimize process as a part of Continual Improvement Review and improve plant KPIs in terms of productivity, cost and quality.
Weekly PQRS analysis for competitors, market MRP analysis by visiting retailers.
To reduce the break down hours and delay with effective implementation of preventive maintenance plan.
Accountable for overall yield & any deviations.
Weekly Review with Higher authorities for ongoing Production regarding Delays.
Monitoring Budgeted vs Actual vs Confirmed hours.
Weekly review with procurement team for timely availability of material.
Working with production team for achieving timely completion of projects before Given deadlines and closing their respective production orders.
Co-ordination with inventory team for proper controlling of inventory & Non-moving items.
Logistics co-ordination for ensuring no short supply declared during product dispatch.
Taking decisions in co-ordinations with finance & Production team for in-house manufacturing or outsourcing of
material for meeting monthly dispatch.
Ensuring Proper consumption of material for respective products.
Complete knowledge about Milling operations, VFFS packing machine.
Production Officer
Vista Processed Foods Private Ltd.(OSI Group)
03.2021 - 03.2023
Ensuring quality product delivery; managing overall operations including production planning, Manpower management and uptime of equipment in the shift
Daily and weekly production planning, SKU compliance and ensure material availability and meet the designated production targets
To plan weekly maintenance and cleaning schedule
Measuring manufacturing/production efficiency through OEE; performance gap analysis for OEE enhancement
Responsible for hygiene design review of machines as per OSI guidelines
Achieving the set production targets/KPI’s within the assigned time frame
Knowledge about frozen line and various processes involve in it
Responsible for kg/hour for manpower and utility and oil pickup of product
Responsible for production volume as per forecast and 100% production planning execution in the shift
Food Safety frontier assisting in FSMS from production
Planning and managing manpower effectively
Responsible for yield improvement, product throughput management, Process/Packaging wastage control
Managing production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules, within budgeted parameters
Planning and managing the raw and packing material inventory balance
Waste Reduction
Preparation of Daily, Weekly and Monthly Reports
Day to day production planning with coordination with production in charge
Drive different recipes as per the B.O.M and Trials
Responsible to review SOP and display on shop floor in local language
Handling whole shift for achieving challenging targets
Responsible for overall yield & any deviations
OEE Compliance and Responsible for shift output & OEE for malting lines