Sayansh Garg
Mississauga,ON
Summary
Results-oriented Industrial Engineer with 5+ years’ experience in automotive and manufacturing environments, specializing in new model vehicle launches, time & methods analysis (MODAPTS), and process optimization. Proven record of improving assembly efficiency, reducing costs, and driving continuous improvement through Lean Six Sigma and data-driven problem solving.
Overview
8
8
years of professional experience
1
1
Certification
Work History
INDUSTRIAL ENGINEERING CONSULTANT
Canada Post Corp.
Toronto, Canada
04.2025 - 09.2025
- Spearheaded a nationwide labour modelling initiative to establish engineered work standards for mail delivery operations across urban and suburban routes.
- Conducted MODAPTS-based time studies for over 40 delivery scenarios, identifying motion inefficiencies and proposing revised labour standards.
- Developed a standardized model for 'Insert Letter in Mailbox' tasks across 4 mailbox types, reducing process variance and informing national route planning strategy.
- Collaborated with senior stakeholders in Operations, Union, and Workforce Strategy to align labour changes with collective agreements and safety protocols.
INDUSTRIAL ENGINEER
General Motors of Canada
Oshawa, Canada
05.2024 - 11.2024
- Developed and validated labor standards and JES/SOPs for 70+ workstations in 3 major assembly operations, performing time and method analysis, improving daily execution and reducing deviations.
- Led new vehicle launch line-balancing project, creating efficient cycle line layouts and ergonomic workstations designs to meet aggressive launch timelines.
- Conducted MODAPTS and time-motion studies across multiple assembly zones to set accurate labour standards and reduce bottlenecks.
- Designed $1.5M automation initiative; reduced 6 labor hours/day, saving $700K annually.
- Authored operator instruction sheets and production documentation aligned with safety and quality standards, ensuring flawless start-of-production for Chevy Silverado.
- Partnered with production and engineering to cut changeover time and minor stops, supporting cost reduction and quality improvement targets.
INDUSTRIAL ENGINEER (CO-OP STUDENT)
General Motors of Canada
Oshawa, Canada
05.2023 - 12.2023
- Initiated and strategically planned 18 change/improvement projects, enhancing manufacturing efficiency, productivity and monitoring.
- Conducted motion and time validations on 28 workstations, rectifying all SOPs and JESs.
INDUSTRIAL ENGINEER
Maruti Suzuki Ltd.
India
07.2019 - 08.2022
- Led process design and balancing for high-volume engine assembly, covering machining, sub-assembly, and final build.
- Conducted time & method studies using MODAPTS, creating standard work that improved throughput and ensured ergonomic safety for 150+ operators.
- Spearheaded layout re-engineering to reduce material travel and optimize workstation placement, increasing line efficiency by 12%.
- Collaborated with cross-functional teams to implement error-proofing (poka-yoke) solutions, reducing engine defect rates by 15%.
- Coordinated new model engine launch, aligning tooling, jigs, and operator training to meet zero-defect launch requirements.
- Mentored shop-floor teams on Lean practices, embedding a continuous-improvement culture.
Co-op Student
TATA MOTORS Ltd.
India
01.2018 - 06.2018
- Developed and implemented offline QA fixtures to improve part inspection time and reduce handling waste.
- Line Balancing of the new Hybrid Cab Trim Line.
- 2-Bin System Implementation for improving ergonomics of an assembly line.
Education
Master of Science - Engineering Management
University of Ottawa
Ottawa, ON04-2024
Bachelor of Science - Industrial Engineering
Thapar Institute of Engineering And Technology
India05-2019
Skills
- Industrial Engineering
- Continuous Improvement (Kaizen)
- Process & Layout Optimization
- Validation & Standardization
- Lean & Six Sigma (Green & Black)
- Capacity & Operations Planning
- Lean Manufacturing & Ergonomics
- New Model Vehicle Launch
- MODAPTS & Time / Motion Studies
- Error Proofing & Quality Imp
- Value Stream Mapping (VSM)
- Line Balancing & KPI Tracking
- Cross-functional Team Leadership
- SOPs/JESs Development
- Microsoft Office
- MS Project, Power BI
- AutoCAD, Revit
- SolidWorks, Teamcenter
- DOE, SPC, RCA, TPM
- MOST, Data-sets, SQL
- ECRs & ECNs
- Layout development
- CAD software
- Process flow analysis
- Facility layout
- Ergonomics
- Lean manufacturing processes
- Statistical data analysis
Websites
Languages
English (Fluent)
Native or Bilingual
Certification
- Six Sigma Black Belt – LinkedIn
- Six Sigma Green Belt – LinkedIn
- Six Sigma Yellow Belt – 6sigmastudy
- PMP Certification – In Progress (40+ PDUs)
- Global Manufacturing System (GMS) – General Motors
- Diploma in Product Design (GD&T, AutoCAD, Solidworks)
Timeline
INDUSTRIAL ENGINEERING CONSULTANT
Canada Post Corp.
04.2025 - 09.2025
INDUSTRIAL ENGINEER
General Motors of Canada
05.2024 - 11.2024
INDUSTRIAL ENGINEER (CO-OP STUDENT)
General Motors of Canada
05.2023 - 12.2023
INDUSTRIAL ENGINEER
Maruti Suzuki Ltd.
07.2019 - 08.2022
Co-op Student
TATA MOTORS Ltd.
01.2018 - 06.2018
Master of Science - Engineering Management
University of Ottawa
Bachelor of Science - Industrial Engineering
Thapar Institute of Engineering And Technology
ADDITIONAL DETAILS
- Work Eligibility: Canada (Open Work Permit), US (B1 Visa)
- Driver’s License: Valid Ontario Class G
- Languages: English (Fluent)
- Interests: Swimming, Boxing, Trekking, Chess, Travel
- Note: Available to join immediately and authorized to work in Canada without sponsorship