SAPAN SHETH
Vadodara,GJ
Summary
Ambitious Production Manager with 20 years of experience. Motivates employees to align performance with company objectives in fast-paced production environments. Superior competency in resource allocation, production scheduling and workflow management.
Overview
24
24
years of professional experience
Work History
Retail Store Manager
BHUMIKA CONVENIENCE
04.2024 - 05.2025
- Maintained a clean and organized store appearance to enhance the overall shopping experience for customers.
- Completed routine store inventories.
- Managed inventory control processes to restore back stock, control costs, and maintain sales floor levels to meet customer needs.
- Coached employees and trained on methods for handling various aspects of sales, complicated issues, and difficult customers.
- Evaluated employee performance regularly provided constructive feedback coaching opportunities improvement recognition outstanding achievements.
- Exceeded sales goals and accomplished business objectives by inspiring staff and promoting target products.
- Improved store sales by implementing effective marketing strategies and attractive visual merchandising.
- Optimized store displays and appearance via strategic merchandising.
- Oversaw employee performance, corrected problems, and increased efficiency to maintain productivity targets.
- Offered hands-on assistance to customers, assessing needs, and maintaining current knowledge of consumer preferences.
- Continuously assessed store layout to optimize product placement for enhanced visibility and impulse purchases from customers.
- Managed store organization, maintenance, and purchasing functions.
- Submitted orders for new inventory.
Entrepreneur
KRISHIV SOLUTIONS & KRISHIV ENTERPRISES
05.2022 - 04.2024
- Built strong brand recognition and customer loyalty by delivering high-quality products and services consistently over time.
- Improved customer satisfaction with exceptional project management skills and timely delivery of products and services.
- Launched new product lines successfully through comprehensive planning, strategy and research.
- Determined business plan, mission statement, and vision.
Deputy Manager of Production
Yanfeng International Seating System Ltd., Halol
06.2021 - 04.2022
- Responsible for daily production for Seat Line and Sequence Production
- Review Workers performance and identify any training need for same
- Supervise and motivate team of workers;
- Daily planning as per sequence coming from Customer and Execution on time
- Preparing ISO Documents as per requirement from Standard
- Follow-ups with M P & L for the raw materials and dispatch
- Maintaining Production Consumable Stock and raising of Purchase Requisition by managing departmental production consumable budget
- Coordination with maintenance dept for preventive and breakdown maintenance of machines
- Ensure that health and safety guidelines are followed
- Daily Plan, Organize, Control and Evaluate each and every production operation for production of Seats
- Efficiently use of Raw materials, Production Consumables, plant equipment and labors to meet production targets by developing and implementing proper plan
- Develop Quality inspection systems to make first time right piece.
- Determined suitable crew requirements, scheduled employees and worked with Human Resources to meet changing production schedules.
- Directed manufacturing process and procedures to achieve goal of first run capability.
- Assessed manufacturing processes and recommended improvements to increase productivity.
Assistant Manager
Lear Automotive
11.2019 - 06.2021
- Work as Customer Quality Representative for Suzuki motors through Krishna Maruti, for track and Recliners of seats.
- Supporting customer for quality concerns. Analysis of quality concerns.
- Monitoring activities of inspection at warehouse. Daily Issues monitoring.
- Actions implementation for Quality concerns.
- Monitoring effectiveness of Quality concerns.
- Daily update of issues to Lear Chakan (Pune)
- Monitoring of ICA and PCA actions.
- Leading YSD program for Customer issues.
- Daily monitoring of IPPM and RPPM
- Preparation of A3 reports and submit to customers
- Perato analysis of defects.
- Training to inspectors for explanation of customer expectations.
Assistant Manager - Operations
Lear Corporation
05.2015 - 10.2019
- · Responsible for daily production for Trim Line and JIT Section for manufacturing of Seats for Automobile 4- wheelers.
- · Review Workers performance and identify any training need for same.
- · Preparing Management Information System and daily discussion with Plant Head for same.
- · Supervise and motivate a team of workers;
- · Daily planning as per tracker coming from customer and giving plan to shop floor.
- · Preparing ISO Documents as per requirement from Standard.
- · Follow-ups with M P & L for the raw materials and dispatch.
- · Maintaining Production Consumable Stock and raising of Purchase Requisition by managing departmental production consumable budget.
- · Coordination with maintenance dept for preventive and breakdown maintenance of machines.
- · Ensure that health and safety guidelines are followed.
- · Daily Plan, Organize, Control and Evaluate each and every production operation for the production of Seats.
- · Efficiently use of Raw materials, Production Consumables, plant equipment and labors to meet production targets by developing and implementing proper plan.
- · Develop Quality inspection systems to make first time right piece.
Senior Engineer Production
TI Automotive, Bundy India Ltd
06.2008 - 05.2015
- · Responsible for daily production activities of a Tube Line Section of Double wall tubes
- · Analyzing the reasons for not achieving the targets.
- · Implemented multiskilling of operators without affecting production targets.
- · Internal Auditor for ISO TS 16949.
- · Inter Department Coordination for Raw materials purchase and their Quality.
- · Maintaining tool history card and changing tools as per its life.
- · Responsible for the Tube Mills of Different Size.
- · Reduced Scrap levels by daily meeting with Workers and giving training to them. Also improved productivity by reducing scrap levels.
- · Planning, organizing and evaluating the processes of a tube line section.
- · Training given to workers to produce first time right.
- · Planning of departmental budget and make PR every year for Production Consumables.
- · Implemented proper plan to efficiently use of raw material, production consumables and labors.
Sr. Engineer Production
Munjal Auto Industries Ltd
04.2007 - 06.2008
- Line In charge For the Muffler manufacturing
- Daily monitoring reasons for not achieving the targets and do brainstorming for the same
- Maintain 5S on the Shop floor
- Have Done Research and Establish projects to determine optimum inventory levels for production and to allow optimum utilization of machinery, materials and resources
- Allocating work to the manpower as per the production requirement
- Implemented multiskilling of operators without affecting production target
- Daily follow up for materials to stores and purchase dept
- Tooling and fixture planning for job change
- Supervise workers, technicians, administrative staff and other engineers.
Engineer Production
Videocon Industries Ltd
05.2004 - 03.2007
- Independently handling shift as a shift in charge of continuous process plant
- Controlling process defect, process maintenance hence minimizing performance bottlenecks for achieving high productivity
- Coordination with plant engineering, quality assurance and furnace department for smooth running of production
- Monitor and maintain safety awareness on shop floor
- Decrease breakdown and increase production by keen observation on machines
- Exposure to my sap for issuing material from the store, production entry and notification
- Reduction in inspection loss and initiation of online inspection and online weight display as a new Kaizen idea
- Planning activities and allocating work for achieving forming loss less than 1 %
Quality Control Engineer
Tube Products Incorporate
12.2003 - 05.2004
- To interact with the third-party inspection agencies like EIL, TUV, DNV, BVIS etc
- Tube products Incorporate is an ISO 9001 company is a specialist manufacture of pipefitting like elbows, tees, reducers, stub ends, caps ranging from 1.5 to 24 inch in seamless and 2 to 60 inch in welded.
Service Engineer
Jetex Carburetor Pvt. Ltd
09.2002 - 11.2003
- One of the largest carburetors manufactures of two wheelers segment and IS0 9002 company
Purchase
Mahindra Gujarat Tractor Ltd, G.E.T
08.2001 - 08.2002
- Handling sheet metal components ranging from 1.5 mm to 3mm sheets like bonnets, fenders and wheel rims and other small components
- Material management as per production plan and planning schedule
- Developing new vendors with improved quality and reduced price
- Following up with quality control department to make sure that right kind of material has been purchased
- Accurately looking to holding cost i.e
- Inventory; try to achieve zero inventory level
- Ensuring that prompt payments are made to the vendors in the interest of good public relations
- Material management as per 5R rule: Right material, Right time, Right Place, Right price, Right quantity and Right quality.
Education
Bachelor of Engineering - Engineering
M.S. University
06.2001
Skills
- Operation Management
- Automobile Production
- JIT Production
- Lean manufacturing
- Optimizing resources
- 5s
- Kaizen
- IATF 16949 Documentation
- Multi skilling of Employees
- Daily Production Plan and Execute
- MS Word/Excel/Powerpoint
- Production line management
- Assembly and production
- Continuous improvements
- Strong multi-tasking
- Problem-solving
- Customer service
Timeline
Retail Store Manager
BHUMIKA CONVENIENCE
04.2024 - 05.2025
Entrepreneur
KRISHIV SOLUTIONS & KRISHIV ENTERPRISES
05.2022 - 04.2024
Deputy Manager of Production
Yanfeng International Seating System Ltd., Halol
06.2021 - 04.2022
Assistant Manager
Lear Automotive
11.2019 - 06.2021
Assistant Manager - Operations
Lear Corporation
05.2015 - 10.2019
Senior Engineer Production
TI Automotive, Bundy India Ltd
06.2008 - 05.2015
Sr. Engineer Production
Munjal Auto Industries Ltd
04.2007 - 06.2008
Engineer Production
Videocon Industries Ltd
05.2004 - 03.2007
Quality Control Engineer
Tube Products Incorporate
12.2003 - 05.2004
Service Engineer
Jetex Carburetor Pvt. Ltd
09.2002 - 11.2003
Purchase
Mahindra Gujarat Tractor Ltd, G.E.T
08.2001 - 08.2002
Bachelor of Engineering - Engineering
M.S. University
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