Inspected and validated production work on Bilevel overhaul trains (Go Trains - Metrolinx), using engineering drawings
Collaborated with cross-functional teams (planning, methods, production) to resolve production issues and prevent delays, leveraging SAP ERP (ALSTOM GSI) and AOS tools for efficient defect tracking and documentation
Led material review board meetings (MRB) to address production concerns, collaborating with engineers, methods, and customers
Spearheaded the creation of standard repair procedures for 3 major safety-related issues using QRQC, 5WHYS, and 8D problem-solving methods, resulting in enhanced issue resolution and proactive red alert escalation
Reduced customer snags/defects from 15 to 2 per unit through detailed inspections and data-driven analysis
Conducted quarterly workstation audits to ensure safety compliance and eliminate non-calibrated tools and expired chemicals
Maintained self-inspection records and validated them after operator sign-off
Fostered strong customer relationships and worked towards achieving 100% satisfaction through the 'Right First Time' mission
Finisher
Alstom
Thunder Bay, Canada
12.2023 - 04.2024
Proficient in interpreting and applying engineering drawings with precision using A.O.S (Alstom operating system)
Experienced in assembling and wiring electrical systems on TTC Light Rail Vehicles (LRV) roofs
Certified in usage of various tools for torquing, wire stripping, termination, and electrical connections
Skilled in machining operations, including drilling, riveting, and deburring
Ensured workplace efficiency and safety through strict adherence to 5S methodology
Conducted installation inspections, identified defects, and implemented corrective actions
CNC Machinist
Cyclone Manufacturing Inc.
Mississauga, Canada
11.2022 - 10.2023
Interpreted blueprints, set CNC machine speeds, and selected appropriate tools, reducing downtime by 20 minutes per cycle
Performed tool wear offsets, operated overhead cranes, and ensured strict adherence to quality standards
Proficient in FANUC G-code programming and CNC maintenance, enhancing production planning efficiency
Optimized machine performance through systematic tool wear monitoring and preventive maintenance
Production Supervisor
Bindhu Engineering Industries
Hyderabad, India
04.2020 - 12.2020
Championed lean manufacturing principles, process validation, and effective process control
Implemented Lean Six Sigma and 5S methodologies to enhance operational efficiency
Utilized SAP for planning, scheduling, data analysis, and report generation
Increased employee productivity by 10% through targeted training on continuous improvement
Led counseling sessions and grievance meetings to address and resolve employee concerns
Junior Quality Engineer
Sri Lakshmi Manufacturers
Hyderabad, India
03.2019 - 04.2020
Supported supplier launches and reviewed PPAP documentation
Resolved customer complaints using 5P, NCR, and RCA methodologies
Trained associates on quality protocols and escalation procedures
Managed failure escalation and developed temporary rework instructions
Reduced raw material rejection rates at the order receipt stage
Led APQP and PPAP implementation, ensuring compliance with customer and industry standards
Education
Post Graduation Diploma -
Confederation College of Arts and Technology
Thunder Bay, ON
08.2022
Bachelor of Sciences - Mechanical Engineering
Jawaharlal Nehru Technological University
Hyderabad, India
05.2019
Skills
Quality Control
SAP ERP
GD&T
CATIA
Mastercam
MS Office
Process Improvement
References
References will be supplied upon request
Training Certificates
Lean Six Sigma Yellow Belt, Alstom
Problem Solving Level-3, Alstom
Work Station Audit Level-3, Alstom
PFMEA (Process Failure Mode Effect Analysis) and Quality Control, Alstom
General Office Assistant (Full Time -contract) at ALS Environmental LaboratoryGeneral Office Assistant (Full Time -contract) at ALS Environmental Laboratory