Sandeep Singh

• Conduct Applicant, Certification, and Verification Audits in accordance with CSA 178.1, CSA 47.1, CSA 47.2, CSA W186, CSA W59.1, and CSA W59.2 standards.
• Provide guidance and support to new companies in understanding certification requirements.
  Oversee welder qualification processes in compliance with CSA W47.1, W47.2, W186, AWS D1.3, and D1.6.
• Ensure procedure qualification adherence to W47.1, W47.2, and W186 standards.
• Administer welding supervisor verbal interviews and exams.
• Conduct on-site job visits for assessment and evaluation.
• Deliver comprehensive training to new welders, facilitating quicker onboarding and enhanced performance.
• Foster strong client relationships by actively understanding their needs and preferences, promoting long-term loyalty.

Company Overview: ISO 9001 Quality Assurance Welding Supervisor - an ISO 9001 certified organization, that prioritize the highest standards of quality assurance in every aspect of our operations, particularly in welding processes. As a Quality Assurance Welding Supervisor I played a crucial role in ensuring that welding practices meet stringent industry regulations and maintain exceptional quality throughout the project lifecycle.

Key Responsibilities and Expertise:

• Weld Visual Inspection: Conduct thorough visual inspections of welded joints to ensure conformity with project specifications and quality standards.
• Fit-up Inspection: Verify the proper alignment and fit-up of components before welding to ensure accuracy and minimize potential defects during the welding process.
• Preparation of Inspection Reports: Document and prepare detailed inspection reports, including findings, recommendations, and compliance with relevant codes and standards. These reports serve as critical records for project audits and quality assurance assessments.
• Faro Inspection: Utilize advanced Faro measurement technology for precise 3D inspections, ensuring welds meet tolerances and specifications for high-accuracy requirements.
• Risk Mitigation & Legal Compliance: Proactively mitigate potential risks related to legal disputes or claims arising from poor weld quality through diligent record-keeping, adherence to industry regulations, and consistent quality control processes.
• Pre-Construction Meetings: Contribute valuable insights during pre-construction meetings, advising on best practices for welding methods tailored to the specific needs and challenges of each project, ensuring optimal results while maintaining safety and compliance.
• Implement and Uphold Stringent Quality Control Procedures: Maintain rigorous quality control processes and continuously monitor welding operations to ensure compliance with the highest standards.
• Ensure Compliance with Industry Standards and Regulatory Requirements: Ensure that all welding activities meet industry regulations and specifications and effectively manage risks associated with weld quality, minimizing the potential for defects and legal disputes and support seamless project execution by overseeing welding practices and providing guidance on quality control.
• Ensure Customer Satisfaction: Foster a commitment to excellence that strengthens the company’s reputation and ensure customer satisfaction through consistent delivery of high-quality welding results on every project.

Company Overview: ISO 9001, CWB Certified, TSSA Certified Quality Assurance Supervisor

As an ISO 9001, CWB Certified, and TSSA Certified organization, uphold the highest standards of quality assurance across all aspects of the operations. As a Quality Assurance Supervisor I played a vital role in ensuring compliance with industry standards and maintaining the integrity of our welding processes.

Key Responsibilities and Expertise:

• Weld Visual Inspection: Conduct detailed visual inspections of welded joints to ensure adherence to project specifications and quality standards. Identifying and addressing any visible defects or non-conformities early in the process to maintain high-quality results.
• Fit-up Inspection: Ensure that all components are properly aligned and fit up before welding. This inspection helps to prevent misalignment issues that could lead to defects or delays during the welding process, ensuring accuracy and efficiency.
• Preparation and Maintenance of Inspection Documentation: Accurately prepare and maintain thorough documentation of inspection reports. These documents provide a complete record of all inspections, ensuring compliance with regulatory standards and serving as vital references for future audits or project evaluations.
• Die Penetrant Testing: Perform Die Penetrant Testing (DPT) to detect surface-breaking defects in welds, ensuring that welds are free from cracks or other flaws that could compromise the integrity and safety of the final product.
• Leak Testing: Conduct leak tests to verify the integrity of welded joints and ensure that components meet necessary pressure and leak-tight standards. This process is essential in industries where welded components must operate under high-pressure conditions or in environments where leaks are unacceptable.
• Review of Drawings and BOMs (Bill of Materials): Review engineering drawings and BOMs to ensure the correct materials, specifications, and welding processes are used. This helps ensure that all welding activities are performed in accordance with the project’s technical requirements.
• Compilation of Compliance Documentation: Prepare and compile comprehensive document packages for equipment and components, ensuring full compliance with applicable codes and standards, including ISO 9001, CWB, and TSSA certifications. These packages ensure that all aspects of production meet regulatory requirements and customer specifications.
• Ensuring Regulatory Compliance: As an ISO 9001, CWB Certified, and TSSA Certified organization, oversee that all quality assurance activities are executed in line with industry standards, enhancing operational efficiency and maintaining legal compliance at all times.
• Through meticulous attention to detail and commitment to regulatory compliance, as a Quality Assurance Supervisor ensures that all welding activities are performed to the highest standards, supporting the company’s reputation for excellence and customer satisfaction.

Company Overview: ISO 9001, CWB Certified, Professional Engineers Ontario – Quality Assurance Welding Inspector

An ISO 9001, CWB Certified, and Professional Engineers Ontario certified organization, uphold the highest standards in quality assurance. As a Quality Assurance Welding Inspector ensure that all welding activities meet regulatory requirements and project specifications, mitigating risks and ensuring top-quality results across all stages of the process.

Key Responsibilities and Expertise:

• Fit-up and Weld Inspection: Perform thorough fit-up and weld inspections, ensuring that all welding procedures meet the specified requirements and that components are correctly aligned for optimal results.
• Non-Destructive Testing (NDT) Inspection: Conduct NDT inspections, including visual, ultrasonic, and other methods, to detect hidden defects in welds, ensuring the integrity of the welded components.
• Machined Parts Inspection: Inspect machined parts according to engineering drawings and specifications, ensuring proper dimensional accuracy and fit.
• Root Cause Analysis: Conduct root cause analysis for major non-conformances, identifying underlying issues and recommending corrective actions to prevent recurrence.
• Development and Implementation of Inspection Test Plans (ITPs): Create and implement ITPs, ensuring they align with project requirements and regulatory standards, and sign off on successful completion.
• Non-Conformance Reports (NCRs): Raise NCRs for any identified non-conformities, document findings, and oversee the implementation of corrective actions to resolve issues.
• Material Test Report (MTR) Verification: Verify and maintain MTRs as per drawing specifications, ensuring that all materials meet the required standards and specifications before proceeding with fabrication.
• Incoming Parts Inspection: Inspect incoming parts to verify conformance with quality standards and project specifications before they are used in the production process.
• Supplier Quality Inspection and Sign-off: Perform quality inspections at the supplier’s end and sign off on materials or components that meet specified standards.
• Regulatory Compliance and Documentation Review: Ensure compliance with industry standards and regulations by reviewing technical documentation, such as material test reports (MTRs), procedure qualification records (PQRs), and welding procedure specifications (WPSs).
• Pre-Construction Meetings: Provide valuable input during pre-construction meetings, advising on welding best practices based on project-specific requirements to ensure optimal welding methods are selected.
• Risk Mitigation: Mitigate risk exposure related to potential legal disputes or claims concerning poor weld quality by maintaining thorough documentation and ensuring strict adherence to industry regulations and quality standards.
• Collaboration with Engineering Teams: Collaborate closely with engineering teams to develop effective welding procedures and specifications that align with project goals, ensuring successful project completion.
• Client Satisfaction: Enhance client satisfaction by delivering timely feedback on inspection results and promptly addressing any concerns or questions regarding quality or compliance.
• By ensuring rigorous quality control and regulatory compliance, supports the efficient and effective execution of welding operations, reinforcing the company’s reputation for delivering high-quality products and services.

Company Overview: Manufacturing & System Integration Division (MSID), Gwalior, Madhya Pradesh, IndiaPunj Lloyd - MSID possesses extensive experience and expertise in the manufacturing of aerospace components and the upgrading of weapon systems. The company is ISO 9001, ISO 14001, ISO 50001, OHSAS 18001, and AS 9100C certified.

Punj Lloyd - MSID’s commitment to quality, technical expertise, and continuous improvement ensures the successful execution of high-standard manufacturing processes for aerospace and defense applications.

Key Capabilities and Responsibilities:

• Material and Consumable Planning: Plan raw materials and consumables based on customer drawings and project specifications.
• Procedure & Welder Qualification: Develop and qualify Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), Welder Performance Qualifications (WPQ), weld test records, welder certificates, and IDs in alignment with ASME standards.
• Non-Destructive Testing (NDT): Conduct visual inspections, Magnetic Particle Inspection (MPI), Dye Penetrant (DP), Radiographic Testing (RT) interpretation, and Ultrasonic Testing (UT) for welds to ensure integrity and compliance with quality standards.
• Fixture Design & Development: Design and develop test fixtures and setups for hydro and pneumatic testing, ensuring accurate performance validation.
• Time Study and Productivity Enhancement: Perform detailed time studies on various products to standardize manufacturing times, reduce idle time, and enhance overall productivity.
• Process Documentation: Prepare component process documents in accordance with AS 9100C, including Control Plans, Nesting Plans, Raw Material Planning, Design for Manufacturing, Feasibility Studies, Lessons Learned, and Work Instructions.
• Project Establishment: Lead new projects from initial component development to First Article Inspection (FAI), ensuring customer approval and project alignment.
• Manpower Management: Manage and optimize resource utilization to achieve maximum efficiency and productivity across project phases.
• Safety Practices:Conduct regular toolbox talks and promote a culture of safety awareness on the shop floor, ensuring compliance with safety protocols.
• Project Management Support: Ensure timely project completion by efficiently managing workload distribution among team members and optimizing resource allocation.
• Technical Support: ongoing technical assistance during product development to ensure seamless integration of
• Prototype Evaluation:Review engineering drawings, Finite Element Analysis (FEA) reports, load tests, and Non-Destructive Evaluation (NDE) to validate prototypes before production.
• Destructive Testing: Oversee destructive testing, including tensile, hardness, impact, chemical, micro-section, macro-section, and corrosion tests at client-appointed laboratories to confirm material and weld integrity.
• Post-Welding Evaluations: Interpret radiographic films, evaluate surface NDE, conduct Positive Material Identification (PMI), Post-Weld Heat Treatment (PWHT), and perform hydrostatic, pneumatic, and leak tests to ensure weld quality.
• Welding Qualifications: Conduct welding procedure and welder performance qualification tests, and approve welding procedure specifications, ensuring compliance with industry standards.
• Cross-Functional Collaboration: Work closely with cross-functional teams to identify opportunities for process improvement, implementing corrective actions as necessary to enhance welding quality and efficiency.