Saksham Dhotra

• Read and interpret mechanical and electrical drawings provided by the supplier to install new machines and equipment in the plant or among existing production lines.
• Coordinated the installation and maintenance of mechanical equipment on site with strict deadlines.
• Conducted Production planning for equipment being installed with the team and management, took part in process improvement, quality control and testing.
• Worked on modelling of new plant design from the planning stage and modelling it on AutoCAD and SolidWorks as per project requirement, along with drafting fabrication & machining drawings.
• Ensured smooth and steady manufacturing of aluminum and other alloys from scrap metal safely and efficiently with the incorporation of small-scale automation solutions, preventing Safety hazards.
• Worked with interdisciplinary teams to install and start a new production line and/or plant.
• Interacted with component suppliers to collect quotations and got approval from superiors to make purchase orders.
• Used ERP software coordinate with the different departments of the Company to manage resources.
• Evaluated the final product's overall performance, reliability and safety.
• Identified deficiencies in mechanical processes to develop improvements.
• Evaluated final product's overall performance, reliability and safety.
• Generated system concepts to satisfy product requirements.

• Preventive Maintenance:
  Perform regular maintenance on PLCs, sensors, actuators, robots, conveyors, etc.
  Replace worn-out components to avoid breakdowns.
  Lubricate moving parts and inspect electrical connections.
• Troubleshooting & Repair:
  Diagnose and fix faults in automated machines.
  Use tools like multimeters, oscilloscopes, or diagnostic software.
  Read PLC programs to identify logic errors or sensor failures.
• System Monitoring:
  Monitor performance of automation systems via SCADA/HMI.
  Adjust machine parameters for optimal performance.
• PLC and Robotics Maintenance:
  Work with Siemens, Allen-Bradley, or FANUC controllers.
  Upload/download PLC programs or robot paths.
  Calibrate sensors, actuators, and robotic arms.
• Documentation and Reporting:
  Maintain logs of maintenance tasks and downtime.
  Record failures and parts replaced for future reference.
  Update equipment manuals and maintenance checklists.
• Safety Compliance:
  Follow lockout/tagout (LOTO) procedures.
  Ensure machines meet safety standards.
  Report hazards and unsafe conditions.
• Collaboration:
  Work closely with engineers, production teams, and quality control.
  Assist in installing new automated machinery or upgrades.
• Inventory and Tools:
  Keep track of spare parts and maintenance tools.
  Order and restock necessary components.

1. Examine both the raw materials and the final products.
To check the quality of the product, use callipers, gauges, CMMs, micrometres, and visual examination.

2. Measure and Document Information
Make sure you appropriately document test results and perform dimensional checks.

Keep quality logs and inspection reports.

3. Conduct Inspections During the Process
Throughout production, keep an eye on quality to identify flaws early.

4. Recognise and Report Flaws
Product nonconformance should be identified and isolated.

Inform quality engineers and production supervisors of any problems with quality.

5. Encourage the Root Cause Analysis
Utilize tools such as Fishbone Diagrams and the Five Whys to aid in the analysis of flaws or failures.

Assist in carrying out preventative and remedial measures (CAPA).

• Roles & Responsibilities:-
• Assembling Components
• Using hand or power tools, install and fasten automotive components.
• Material Management
• Take parts out of stock.
• 3. Using the Machinery
• When necessary, operate robotic arms, torque wrenches, hydraulic presses, and welding machines.
• 4. Quality Assurance
• Verify parts' alignment, fit, and finish visually &
• Inform supervisors of any flaws or failures.
• 5. Execution of Repetitive Processes
• To sustain production pace, consistently and effectively carry out the same set of tasks.
• 6. Maintenance and Cleaning
• Maintain tools and keep workspaces tidy.
• 7. Take part in conversations about improvements or shift meetings.