Sabari Govindaraj
Milton,ON
Summary
Dynamic and results-driven Quality Leader with over 11 years of progressive experience managing multi-site quality operations across North America. Proven ability to lead cross-functional and global teams to deliver robust Quality Management Systems (QMS) compliance and continuous improvement in regulated manufacturing environments. Skilled at strategic planning, driving operational excellence, and fostering leadership development to meet organizational quality objectives. Adept at collaborating with senior leadership and international stakeholders to align quality goals with business strategy, reduce customer complaints, and optimize supplier performance.
Quality management professional with strong background in ensuring compliance and driving continuous improvement. Exceptional skills in process optimization, root cause analysis, and implementing quality control systems. Proven track record of fostering team collaboration and adapting to changing needs to achieve significant results. Known for reliability, leadership, and effective problem-solving abilities.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Regional Quality Manager / Production Team Lead
voestalpine Additive Manufacturing
04.2021 - Current
- Lead quality assurance and production teams at Mississauga while managing quality systems and performance for the Houston, TX facility, ensuring consistent adherence to ISO 13485:2016, AS9100, and IATF 16949 standards across locations.
- Drive cross-location collaboration with global sites in Dusseldorf (Germany) and Singapore, coordinating quality system harmonization, best practice sharing, and corrective action implementation to elevate global quality performance.
- Develop and implement strategic quality initiatives resulting in a 30% reduction in customer complaints, improved First Pass Yield (FPY), and supplier quality score enhancements across multiple facilities.
- Lead internal audits, process validations, and risk assessments, ensuring compliance with regulatory requirements and customer expectations.
- Oversee Production Part Approval Process (PPAP), Advanced Product Quality Planning (APQP), and Failure Mode and Effects Analysis (FMEA) activities, ensuring robust launch of new products and sustained process controls.
- Collaborate with operations and supply chain leadership to integrate quality management into overall operational planning and delivery scheduling, aligning quality KPIs with business objectives.
- Drive continuous improvement programs, including Kaizen and root cause analysis (8D, 5 Whys, SCAR), mentoring teams in problem-solving and quality culture development.
- Manage training programs for quality system standards, CMM Calypso programming, and measurement system analysis (MSA) across all shifts and sites to ensure consistent quality knowledge and capability.
- Prepare and present quarterly quality reports, audit results, and improvement plans to executive leadership, influencing strategic decision-making.
- Lead vendor management and customer support teams to promptly address quality issues, escalate risks, and ensure customer satisfaction.
Quality System Engineer / Production Team Leader
Quality System Engineer / Production Team Leader
05.2019 - 04.2021
- Supervised a cross-functional team, managing daily quality operations including SAP order entry, vendor management, and delivery scheduling, optimizing workflow efficiency and product quality.
- Developed and maintained Quality Management System (QMS) documentation and processes, driving compliance and readiness for internal and external audits.
- Led continuous improvement projects focusing on reducing process variability and enhancing product conformity through statistical process control (SPC) and capability studies.
- Coordinated customer PPAP submissions and managed customer complaints resolution with root cause investigations and corrective action implementation.
- Delivered training on quality tools, inspection techniques, and system compliance to production and quality teams, enhancing overall team performance.
- Managed multiple projects simultaneously, meeting tight deadlines while maintaining high-quality deliverables.
Quality Engineer
Quality Engineer
06.2018 - 05.2019
- Supported Advanced Quality Planning and process audits, ensuring manufacturing processes met defined quality standards.
- Programmed Coordinate Measuring Machines (CMM) using Calypso software for inspection of complex parts.
- Managed continuous improvement activities, addressing customer complaints and supplier non-conformances to improve product reliability and customer satisfaction.
- Assisted production planning and control teams in scheduling and delivery follow-up to ensure quality goals aligned with production timelines.
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Developed action plan for company certification using ISO 9000 standard knowledge.
- Implemented process improvements based on Lean Six Sigma methodologies, resulting in reduced waste and increased efficiency.
- Conducted detailed audits to ensure adherence to ISO 9001 standards, maintaining a high level of compliance throughout the organization.
Junior Quality Control Engineer
Commercial Spring & Tool Company Limited
05.2017 - 06.2018
- Conducted daily machine verification audits ensuring equipment and process compliance with quality standards.
- Prepared and maintained Production Part Approval Process (PPAP) documentation for new products and revalidated existing product PPAPs, ensuring customer requirements were met.
- Monitored Statistical Process Control (SPC) charts and conducted capability studies using both manual methods and software tools to maintain process stability.
- Coordinated instrument calibration follow-ups and gauge verifications through Measurement System Analysis (MSA) studies to ensure accurate measurements.
- Led new product validations through design verification testing, verifying conformity to engineering specifications and quality standards.
- Collaborated with the Quality Manager to prepare and implement Corrective Action Reports (CAR) addressing customer-reported issues, facilitating root cause analysis and resolution.
- Performed weekly Plant Layered Audits focusing on process compliance, defect prevention, and overall quality improvement.
- Participated in Failure Mode and Effects Analysis (FMEA) revalidation to identify and mitigate potential failure modes in production processes.
- Conducted Corrective Action (CA) verification and Poka-Yoke audits to sustain quality control measures and prevent defects.
- Ensured consistent product performance by routinely calibrating equipment, monitoring test results, and adjusting processes accordingly.
- Reduced product defect rates through meticulous analysis of production data, identifying trends, and implementing targeted improvements.
- Documented and executed detailed test plans and test cases and summarized and logged audit findings for reporting purposes.
Manufacturing Quality Control Engineer
Mindarika Automotive Pvt. Ltd.
11.2014 - 07.2016
- Trained and supervised a team of 6 to 8 Quality Control Technicians, enhancing skill development and operational efficiency.
- Executed daily Process Verification Audits to ensure adherence to quality standards and process controls.
- Played a key role in new product development by leading Advanced Product Quality Planning (APQP) activities including Control Plan, SPC, MSA, and FMEA implementation.
- Implemented Poka-Yoke systems, Kaizen events, and Corrective Actions to drive continuous process improvements and reduce defects.
- Performed Measurement System Analysis (MSA) on gauges and operator performance to verify measurement system reliability.
- Utilized Statistical Process Control (SPC) techniques to monitor critical product and process dimensions, ensuring product quality and consistency.
- Reduced scrap costs significantly by applying First Time Quality (FTQ) techniques and rework process improvements.
- Prepared and verified PPAP documentation for new products and managed updates to existing products as per customer requirements.
- Verified instrument calibration and developed standardized Work Instructions (SOPs) for production and inspection processes.
- Conducted System, Process, and PPAP audits to ensure ongoing compliance and identify areas for quality enhancement.
- Prepared and validated Master Samples used as reference standards for product inspection.
- Supported new product development initiatives through rigorous testing and validation efforts, ensuring seamless market launches.
Management Trainee – Quality Assurance
Lucas TVS – Indrad Auto Components
08.2013 - 10.2014
- Prepared 8D reports addressing customer issues using 7QC Tools, Why-Why Analysis, and Design of Experiments (DOE) methodologies to identify root causes and implement effective corrective actions.
- Conducted warranty and Zero KM rejections analysis to support continuous quality improvement and customer satisfaction initiatives.
- Participated in PFMEA review and updates, improving risk management and process robustness.
- Drove continuous improvement projects aimed at achieving Zero PPM (Parts Per Million) defects at customer locations.
- Conducted incoming inspections of all child parts and raw materials according to established Control Plans to ensure incoming quality standards.
- Raised and managed Quality Problem Reports (QPRs) against suppliers, following up and closing corrective actions to enhance supplier quality.
- Performed Supplier Audits covering System, PPAP, Process, and Initial Assessment to evaluate and improve supplier capabilities.
- Interpreted complex engineering blueprints using GD&T standards, performing inspections with various instruments including profile projectors and red-I measuring devices.
Education
Bachelor of Science - Mechanical Engineering
Saveetha Engineering College
Chennai, India01.2013
Skills
- Leadership & People Management
- Team Leadership & Development
- Staff Training & Coaching
- Cross-Functional Team Coordination (CFT)
- Performance Management & KPIs
- Conflict Resolution & Change Management
- Leadership in Kaizen & Lean Projects
- Quality & Compliance
- ISO 13485:2016 & AS9100 Internal Auditor
- QMS Leadership (IATF 16949, ISO 9001)
- Auditing & Supplier Performance Management
- 8D, SCAR, 5 Why, Root Cause Analysis
- PPAP, APQP, FMEA, PFMEA
- Poka Yoke, 7QC Tools
- Manufacturing & Operations
- Operations & Production Team Supervision
- Production Planning & Control
- Vendor & Customer Relations
- Continuous Improvement Programs
- SOP Implementation & Standard Work Practices
- Technical & Analytical Tools
- SPC, MSA, GD&T, Gauge R&R
- SAP (Order Entry, Vendor Management)
- CMM Programming (Calypso)
- Microsoft Excel, PowerPoint, AutoCAD
- Quality training
- Quality tools
- Control plan development
- CAPA management
- Operational excellence
Languages
English
Full Professional
Certification
Certified Internal Auditor - ISO 13485:2016 & AS9100D
Six Sigma Green Belt
Timeline
Regional Quality Manager / Production Team Lead
voestalpine Additive Manufacturing
04.2021 - Current
Quality System Engineer / Production Team Leader
Quality System Engineer / Production Team Leader
05.2019 - 04.2021
Quality Engineer
Quality Engineer
06.2018 - 05.2019
Junior Quality Control Engineer
Commercial Spring & Tool Company Limited
05.2017 - 06.2018
Manufacturing Quality Control Engineer
Mindarika Automotive Pvt. Ltd.
11.2014 - 07.2016
Management Trainee – Quality Assurance
Lucas TVS – Indrad Auto Components
08.2013 - 10.2014
Bachelor of Science - Mechanical Engineering
Saveetha Engineering College
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