ROSHAN KUMAR
Brantford
Summary
Goal-oriented production and quality supervisor with over 7 years of experience in supervising and managing manufacturing processes and products. Experience in solving production problems and leading teams, combined with deep industrial knowledge gained from professional experience and graduation, enhances product quality and operational efficiency. Dedicated to continuous improvement and proficient in standard quality control techniques to ensure processes and products meet or exceed industry standards. Strong analytical skills enable informed decision-making, while collaborative approach effectively leads teams. Expertise in quality control processes and methodologies streamlines processes, reduces waste, and enhances both processes and products. Professional leader with a strong focus on team collaboration and achieving results. Skilled in process optimization, quality control, and team management, known for adaptability and reliability, allowing to thrive in dynamic environments. Prepared to drive efficiency and success in any production setting.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Packaging Line Lead
SC Johnson Professional (Healthcare)
09.2024 - Current
- Led a team of 7 employees to ensure efficient operation of high-speed packaging lines, meeting production targets and quality standards
- Monitored daily production schedules, adjusted workflows, and minimized downtime to improve line efficiency
- Ensured compliance with GMP (Good Manufacturing Practices) and health & safety regulations, conducting regular audits and training team members
- Conducted quality control checks on packaging materials, labels, and finished products, ensuring 100% compliance with industry standards
- Trained and mentored new hires, enhancing team performance and productivity
- Managed changeovers efficiently, reducing downtime and increasing output by streamlining the setup process
- Maintained a clean and organized work area by regularly disposing of empty cartridges, boxes, and garbage, contributing to a safe work environment and complying with health and safety standards
- Consistently followed all company policies and procedures, including product-specific guidelines, while performing additional tasks as assigned by supervisors to meet production goals
- Communicated shift handover information to keep personnel aware of incomplete tasks.
- Met tight deadlines consistently by effectively managing resources, prioritizing tasks, and monitoring progress.
Production Team Member
Piller’s Fine Foods
09.2023 - 12.2023
- Managed various machines' setup, operation, and adjustment, ensuring the production process ran smoothly and efficiently
- Performed regular checks and measurements on products to ensure compliance with quality standards, promptly addressing any inconsistencies or defects
- Assisted in the assembly and disassembly of machinery, troubleshooting minor mechanical issues to reduce downtime and maintain workflow
- Loaded, unloaded, and moved raw materials, parts, and finished products across the facility, keeping workstations organized and supplied
- Followed all safety procedures and guidelines, including using PPE, to maintain a safe working environment and reduce the risk of accidents
- Collaborated with team members and supervisors to meet production targets, proactively addressing challenges and contributing to a positive work environment
- Rotated through various tasks and responsibilities within the production line, demonstrating flexibility and a willingness to support team objectives
- Worked collaboratively on the production line, performing tasks such as assembling, packaging, and inspecting products to ensure high-quality output
Production & Quality Senior Executive
ALPHA REFRIGERATION
06.2022 - 12.2022
- Led and managed production operations, overseeing all aspects of manufacturing processes to ensure adherence to quality standards and production schedules
- Supervised and mentored production and quality teams, providing training and support to ensure high performance and adherence to company policies and procedures
- Ensured compliance with regulatory requirements and industry standards, including ISO certifications and safety regulations, maintaining a safe and compliant work environment
- Addressed and resolved complex production and quality issues, implementing corrective and preventive actions to minimize defects and downtime
- Engaged with customers to address quality concerns and feedback, ensuring customer satisfaction and continuous improvement of product offerings
- Managed production and quality budgets, including cost control and resource allocation, to ensure efficient use of financial resources
- Took ownership of customer issues, adopting a 'customer-first' approach to ensure satisfaction
- Coordinated with cross-functional departments to streamline operations and improve production flow
Officer - Production
MRF LTD
10.2015 - 03.2022
- Reduced tire scrap by 10% by implementing best practices, such as initial mould cleaning at every curing cycle, chafer spotting to prevent wobbling, and additional bead tying to avoid blisters, throughout the manufacturing process
- Reduced tread applicator-related accidents and injuries by 90% by installing proximity sensors to cover the applicator's moving area, ensuring the machine stops if an obstacle is detected, and implementing an applicator lock system to prevent movement when the operator is on the safety mat
- As a Member of the Safety Steering Committee, Provided various line sensors in machines, reducing safety accidents and ensuring man safety
- Successfully reduced tyre wobbling customer complaints by implementing the drum spotting method
- Developed alternative production schedules and processes to quickly adapt to unforeseen changes or challenges, ensuring that production targets and quality standards are still met
- Conducted post-incident analysis to evaluate the effectiveness of contingency plans and identify areas for improvement, implementing lessons learned to enhance future preparedness
- Analysed production processes to identify areas of improvement, implemented corrective actions, and reduced defect rates by 8%, resulting in higher production efficiency
- Managed over 200 employees, implemented production schedules across three shifts and focused on continuous improvement
- Led internal and external quality audits, ensuring adherence to ISO standards and other regulatory requirements
- Successfully maintained certifications with no major non-conformities
- Utilized statistical tools and metrics dashboards to monitor production quality, analyze trends, and provide actionable insights to senior management for strategic decision-making
- Worked closely with production, engineering, and supply chain teams to align quality objectives with operational goals, enhancing overall process efficiency
- Established and implemented emergency response plans for potential disruptions, including equipment failures, supply chain interruptions, and safety incidents, to minimize impact on production and quality
- Spent 90% of time on the production floor, working directly with operators to optimize workflow and troubleshoot issues
- Assisted in onboarding, and integrating new production employees, fostering a culture of continuous improvement
- Analyzed staffing requirements and ensured efficient allocation of resources while maintaining budget targets
- Troubleshot minor equipment issues, reducing reliance on maintenance teams and minimizing disruptions
- Mentored junior staff members, helping them develop their skills and advance in their careers.
Education
Post-Graduate Certificate - Global Supply Chain Management
Conestoga College
Kitchener, Ontario01.2024
Post-Graduate Certificate - Process Quality Engineering
Conestoga College
Brantford, Ontario01.2023
Bachelor of Science - Physics
St Thomas College, University of Calicut
01.2015
Skills
- Team Player
- Continuous Learning
- Production, Planning & Control
- Process Optimization/Improvement
- Analytical Skills & Problem Solving
- Material Planning
- ERP
- Contingency Planning
- OHSA
- Cross-Functional Team Collaboration
- Corrective & preventive actions
- Process scrap reduction
- Employee Training & development
- Assembly Line
- Inventory and Supply Chain Management
- Kaizen
- Quality Control and Assurance
- Standard Operating Procedures
- Root Cause analysis
- Communication Skills
- Lean Six Sigma
- Continuous Improvement
- Occupational Health and Safety regulations
- 5S
- ISO 45001:2018
- ISO 14001:2015
- Cost reduction
- Labor relations
Additional Training And Development
- Internal Auditor Course on ISO 14001:2015 & ISO 45001:2018 (DNV GL Approved)
- National Cadet Corps - A, B and C certificates (Youth wing of Indian Armed Forces)
- SafeCheck Advanced Food Safety Certification
- Certified in Standard First Aid & CPR/AED level C.
- SafeCheck AODA Awareness Training
Languages
English
Full Professional
Hindi
Native or Bilingual
Tamil
Native or Bilingual
Malayalam
Native or Bilingual
Certification
- First Aid Certification
- CPR/AED Certification
- ServSafe Food Handler's Certification
Timeline
Packaging Line Lead
SC Johnson Professional (Healthcare)
09.2024 - Current
Production Team Member
Piller’s Fine Foods
09.2023 - 12.2023
Production & Quality Senior Executive
ALPHA REFRIGERATION
06.2022 - 12.2022
Officer - Production
MRF LTD
10.2015 - 03.2022
Post-Graduate Certificate - Process Quality Engineering
Conestoga College
Bachelor of Science - Physics
St Thomas College, University of Calicut
- First Aid Certification
- CPR/AED Certification
- ServSafe Food Handler's Certification
Post-Graduate Certificate - Global Supply Chain Management
Conestoga College
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