ROBERT SCHAEFER
Blue Mountain,Ontario
Summary
Dynamic Production Planner with success in supporting production operations and supply chain management. Highly adept and detail-oriented in developing production schedules, promoting operational efficiency, and managing inventory. Proven history of managing complex production schedules aligned with sales forecasting and customer order deadlines. Expert in maintaining meticulous records to identify aspects needing improvement and develop solutions.
Overview
27
27
years of professional experience
Work History
Production Planner II
NSG / Pilkington
01.2021 - Current
- Manage orchestration of all windshield manufacturing procedures at Collingwood facility to align with dynamic customer requirements
- Accountable for procurement of raw materials, collaboration with production team and suppliers, as well as coordination with customers to meticulously devise daily schedules that ensure production of requisite high-quality finished goods while minimizing inventory levels
- Available around the clock to offer strategic contributions to planning efforts in response to encountered production issues
- Managing sophisticated 12-week planning tool for manning requirements, contributing to streamlined operations and resource allocation.
Manufacturing Shift Leader
NSG / Pilkington
09.2020 - 01.2021
- Oversight of union personnel and production activities during 12-hour shift, spanning day and night rotations, collaborating closely with team
- Allocation of resources to optimize efficiency and output, ensuring adherence to health & safety protocols
- Implementation of disciplinary measures when necessary, with commitment to maintaining safe and respectful work environment
- Proactive enlistment of additional support when required to sustain seamless production processes
- Leadership role in collaboration with quality teams to uphold and enhance production standards
- Clear and concise reporting on shift activities, facilitating effective communication and transparency in operational updates.
Process Improver
NSG / Pilkington
01.2017 - 08.2020
- Oversight of final processing lines with primary focus on process improvement and implementation of lean manufacturing principles
- Ensured compliance with safety and training requirements for employees, maintaining stringent quality control in glass manufacturing process
- Provided expert consultation, analysis, evaluation, and review of issues related to methods, equipment, material handling, and layout to enhance productivity and material flow for maximum efficiency
- Collaborated closely with shipping and receiving teams to facilitate timely shipments, while maintaining high standard of quality control.
Lead Plastics Operator
Ice River Springs
01.2016 - 12.2016
- Drove efforts to enhance productivity and maximize operational efficiencies
- Tasked with conducting root cause analysis for downtime, start-up, and shutdown of 7 injection moulding machines dedicated to production of preforms and bottle caps
- Regularly engaged in problem-solving and preventive maintenance activities to ensure continuous and smooth operations and uphold product quality standards.
Scientific Research & Experimental Development (SR&ED) Regional Manager
BDO Canada LLP
01.2006 - 01.2015
- Developed and managed staff while cultivating potential client relationships, focusing on exceeding client expectations
- Led technical interviews with clients, acquired a comprehensive understanding of new systems, and prepared SR&ED claims encompassing both technical reports and financial components
- Assisted clients in developing tracking methods to enhance documentation while maintaining commitment to delivering exceptional customer service
- Demonstrated expertise in handling diverse range of claims, spanning standard manufacturing claims to those related to farming, genetics, and neuroscience
- Oversaw all aspects of customer service, including business development initiatives.
Product Design Engineer, Jeep & Truck Engineering
DaimlerChrysler (Contracted through TAC Automotive)
01.2002 - 01.2005
- Spearheaded hands-on engineering and project management for majority of truck Air Induction Systems, encompassing resonators, clean air ducts, and air cleaners
- Prioritized reduction of air induction noise at the air cleaner inlet and driver's right ear, while achieving critical balance between Noise, Vibration, and Harshness (NVH) considerations and power output optimization
- Implemented cost-effective measures such as elimination of fasteners and brackets, resulting in reduced overall costs
- Streamlined installation processes, introducing tool-free methodologies to minimize installation times
- Directed resolution of departmental PIECS issues (Product Issue Evaluation and Control System), ensuring effective problem resolution
- Drove continuous improvement initiatives and cost reduction strategies for carry-over systems within AIS department.
Product Engineer, Jeep & Truck Engineering
DaimlerChrysler (Contracted through TAC Automotive)
01.1998 - 01.2001
- Led all aspects of product development, from concept to production, for transfer case and constant velocity, single/double cardan drive shaft product lines
- Spearheaded activities related to Production Part Approval Process (PPAPs), Design Verification Plans & Reports (DVP&R), and Failure Modes and Effects Analysis (FMEA)
- Collaborated with suppliers, designers, and fellow engineers to enhance performance metrics, addressing Noise, Vibration, and Harshness (NVH) and durability considerations, while concurrently optimizing quality, costs, and assembly procedures
- Analyzed and swiftly resolved issues through vehicle testing and analysis in diverse environments such as desert, track, and road
- Contributed to manufacturing facilities, focusing on design-related plant issues, including part error proofing and commonization initiatives.
Project Manager, Machine Component Design
Montrose Engineering
01.1997 - 01.1998
- Executed design and layout of integrated machine systems for Ford and Chrysler assembly functions, applying expertise in fluid dynamics, heat transfer, and resistance forms
- Utilized in-depth knowledge of fluids in heat and resistance forms as well as Machine Dynamics and Material Degradation due to fatigue in system design
- Strengthened organizational skills by coordinating team of engineers and draftsmen in project management capacity
- Facilitated regular interaction with engineering and technical professionals from diverse organizations
- Enhanced drafting proficiency through regular use of AutoCAD software, contributing to compilation, finalization, and modification of design documents.
Education
Bachelor of Applied Science in Mechanical Engineering Honours - Mechanical Engineering
University of Windsor
05.1997
O.S.S.D -
St. Michael's Secondary School
Stratford, Ontario06.1993
Skills
- Capacity Planning
- Problem-Solving
- Performance Tracking and Evaluation
- Critical Thinking
- Process Improvement
- Decision-Making
- Project Management
- Technical Writing
Volunteer Committees
- Special Olympics Alpine Racing Team Assistant Coach
- Volunteer for Georgian Good Food Box
- First Presbyterian Church
- Former Member of Toastmasters
References
AVAILABLE ON REQUEST
Timeline
Production Planner II
NSG / Pilkington
01.2021 - Current
Manufacturing Shift Leader
NSG / Pilkington
09.2020 - 01.2021
Process Improver
NSG / Pilkington
01.2017 - 08.2020
Lead Plastics Operator
Ice River Springs
01.2016 - 12.2016
Scientific Research & Experimental Development (SR&ED) Regional Manager
BDO Canada LLP
01.2006 - 01.2015
Product Design Engineer, Jeep & Truck Engineering
DaimlerChrysler (Contracted through TAC Automotive)
01.2002 - 01.2005
Product Engineer, Jeep & Truck Engineering
DaimlerChrysler (Contracted through TAC Automotive)
01.1998 - 01.2001
Project Manager, Machine Component Design
Montrose Engineering
01.1997 - 01.1998
Bachelor of Applied Science in Mechanical Engineering Honours - Mechanical Engineering
University of Windsor
O.S.S.D -
St. Michael's Secondary School
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