Results-driven Tooling Engineer with a proven track record in automation and process optimization. Successfully led projects generating over $1.4M in savings, demonstrating strong leadership and technical skills in designing cutting-edge tooling solutions.
Overview
9
9
years of professional experience
4
4
Certifications
Work History
Tooling Engineer
Martinrea International Inc
Toronto, Ontario
04.2022 - Current
Developed and grew a team of 5 tooling engineers to design and integrate various automated press and welding projects for 22% cheaper than competitors
Designed and implemented 6 automated weld cells over 2 years to generate $1.4m USD in savings
Lead the design of a robot part packing system, which directly interfaces with the stamping press and removes the need for both operators
Autonomously developed all the tooling for a $800k USD welding line in 3 months
Devised and built mobile turntable weld cells with 2 mig robots, all panels, plumbing, and controllers build in to allow for 1 day from relocation to operational
Saved $1,800 CAD/hour by designing an automated fixture with an adjustable tool path to eliminate collisions and poor weld quality
Quickened die changeovers and reduced scrap, resulting in savings worth $41k USD/yr., by designing a sliding platform for a press feeder
Trained the my team on GD&T, DFM/DFA, structural analysis, and industry standards
Performed the quality loops on the line to reach GD&T specifications
Manufacturing Engineer Intern
Slacan Industries
Brantford, Ontario
09.2020 - 12.2020
Designed modular end-of-robot tooling to increase efficiency by 40%
Saved $45,000 (90% of cost) by designing a safety test rig for fall arrest devices
Service Tooling Engineer Intern
Tesla
Sunnyvale, California
01.2020 - 04.2020
Formulated and validated an easy-to-mount UV Fixture to cure infotainment screens by utilizing Solidworks and its thermal analysis
Devised and prototyped 6 electrical harnesses for subsystem breakouts, improving ease of car serviceability and analysis
Evolved the battery discharger’s motherboard and HV board testers, used to isolate faulting electrical components
Suspension Team
UW Formula Motorsports
Waterloo, Ontario
12.2016 - 12.2018
Utilized FEA to reduce mass of bellcranks and uprights while maintaining function and reliability
Manufactured 80% of the suspension and chassis components of the car using a lathe and mill
Studied vehicle performance optimization to tune the suspension’s camber, toe and damper settings based on track conditions
Education
Bachelor of Science - Mechanical Engineering
University of Waterloo
Waterloo, Ontario
04-2022
Skills
CAD: Solidworks, CATIA, PDM
CNC: Mastercam, MACHPRO
Automation: PLC Studio 5000, KUKA Programing 1 Certified