Paulo Rossi
Toronto,Canada
Summary
Accomplished Manufacturing Test Systems Architect skilled in designing automated test infrastructures that significantly boost production yield and efficiency. Proven leadership in standardizing testing processes and mentoring engineers, contributing to substantial operational improvements in renewable energy, aerospace, and consumer electronics sectors.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Manufacturing Test Systems Architect
dcbel Inc.
Montreal, Quebec
07.2025 - Current
- Designed scalable manufacturing test systems architecture for renewable energy systems.
- Ensured test infrastructure adaptability for seamless integration of future product changes and scalability.
- Developed standards, strategies, and tools that enhanced manufacturing and validation testing.
- Implemented best practices for software development and established robust system security protocols.
LabVIEW Architect, Manufacturing
SmartD Technologies Inc.
Montreal, Quebec
05.2024 - 06.2025
- Architected, designed, and deployed End-of-Line (EOL) test systems for Variable Frequency Drives, ensuring robust testing capability.
- Delivered significant yield improvements and reduced test time through code optimization and process standardization.
- Mentored junior engineers while delivering on-site installation and training, enhancing contract manufacturer support.
Staff Manufacturing Test Engineer
Tesla
Buffalo, New York
02.2023 - 04.2024
- Developed LabVIEW drivers and TestStand sequences, enhancing validation processes for EV battery packs at GFNY.
- Supported commissioning of new production lines and ensured optimal operation of multiple test stations.
- Collaborated cross-functionally to streamline testing processes, increasing reliability of test results.
Staff Embedded Engineer
ecobee (Generac)
Toronto, Ontario
10.2020 - 02.2023
- Achieved 50% test time reduction and >98% first-pass yield through framework unification and automation.
- Architected and deployed test systems for next-gen smart home electronics, enhancing product quality and reliability.
- Mentored staff and co-ops, sharing best practices with cross-functional teams to improve collaboration and knowledge transfer.
Lead Software Engineer, Manufacturing
Ford Motor Company
Oakville, Ontario
10.2018 - 10.2020
- Delivered yield improvements and enhanced RF test performance across multiple global facilities, contributing to better product quality.
- Improved modularity and reuse across test stations, optimizing efficiency of test processes using LabVIEW and TestStand.
- Directed software development and deployment of EOL test systems, enhancing testing capabilities for SYNC infotainment modules.
Sr. Test Fixture Engineer
ecobee
Toronto, Ontario
12.2016 - 10.2018
- Led test engineering initiatives for DFT, DFM, DFX, and embedded firmware development to enhance product reliability.
- Developed automated test frameworks used across multiple products and lines.
- Provided on-site CM support for fixture bring-up and mass production, ensuring operational readiness and quality assurance.
Sr. Software Engineer
Averna Technologies
Montreal, Quebec
01.2014 - 12.2016
- Received internal recognition for NI Star Platform automation, presented at NI Week 2014, demonstrating innovative contributions.
- Developed and deployed automated test software, enhancing testing efficiency for consumer and automotive electronics.
- Provided international support for SATCOM test systems (1-40 GHz), ensuring operational reliability across global deployments.
Early Career
Aversan Inc. / Circuit Check
Mississauga, Ontario
01.2007 - 12.2013
- Developed custom test executives and software drivers to enhance instrumentation interfaces.
- Collaborated on DO-178/DO-160 compliant systems across aerospace and industrial sectors to ensure regulatory adherence.
Education
Bachelor of Computer Engineering (B.Eng.) -
Ryerson University
Toronto, ON06-2007
Skills
- Claude Code & AI Tools
- NI TestStand
- LabVIEW
- Test Development
- Quality Assurance
- Manufacturing Processes
- Process Optimization
- C/C/C#
- Python
- PyTest
- Ignition
- Git/SVN/Perforce/ClearCase
- Windows/Linux
- Docker/Virtual Machines
- Azure/Jenkins/GitLab CI/CD
- Ansible
- Statistical Analysis
Certification
- NI Certified LabVIEW Architect (CLA), 04/28
- NI Certified TestStand Developer (CTD), 06/26
- Ignition 8.1 Credentialed, 08/27
- P.Eng, Professional Engineers Ontario, 100153262
Core Technical Skills
C/C++, C#, Python, Go, LabVIEW, NI TestStand, LabWindows CVI, PyTest, Ignition, git, SVN, Perforce, ClearCase, Windows, Linux, Docker, Virtual Machines, Azure, Jenkins, GitLab CI/CD, Ansible, TCP/IP, CAN, Modbus, SPI, I²C, RS-485, OPC-UA, EtherNet/IP, ProfiNET, NI, Keysight, Keithley, Tektronix, Yokogawa, Keyence, DFM, DFMEA, GRR, Six Sigma, CPK, Lean Manufacturing
Timeline
Manufacturing Test Systems Architect
dcbel Inc.
07.2025 - Current
LabVIEW Architect, Manufacturing
SmartD Technologies Inc.
05.2024 - 06.2025
Staff Manufacturing Test Engineer
Tesla
02.2023 - 04.2024
Staff Embedded Engineer
ecobee (Generac)
10.2020 - 02.2023
Lead Software Engineer, Manufacturing
Ford Motor Company
10.2018 - 10.2020
Sr. Test Fixture Engineer
ecobee
12.2016 - 10.2018
Sr. Software Engineer
Averna Technologies
01.2014 - 12.2016
Early Career
Aversan Inc. / Circuit Check
01.2007 - 12.2013
Bachelor of Computer Engineering (B.Eng.) -
Ryerson University