Summary
Overview
Work History
Hobbies and Interests
Timeline
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Nick Flanjak

Fergus

Summary

Dependable professional with a proven track record of success in enhancing team efficiency and process improvements. Known for meticulous attention to detail and a proactive approach that drives operational excellence. Demonstrates exceptional multitasking abilities in fast-paced environments while consistently delivering high-quality results.

Overview

18
18
years of professional experience

Work History

Team Member - North Materials

01.2023 - Current
  • Implemented a Kaizen Circle to reduce paper usage by over 50%
  • Submitted and implemented over 20 suggestions and 15 take actions, including high-risk items that would impact team member safety
  • Pursuing Team Leader career path with 'A / A' rank from group leader assessment and Team leader test

Rapid Kaizen Team Member

01.2022 - 01.2023
  • Addressed KPI issues during vehicle launch
  • Developed tracking sheets, countermeasures, and kaizens for struggling areas
  • Created repair procedures for A-pillar garnish issues for Lexus RX, NX, and rav4
  • Sent to multiple locations across Canada to check and repair thousands of vehicles for A pillar garnish issue

910B Major Pilot Lead

01.2019 - 01.2022
  • Led 910B development from project inception through all builds during COVID-19
  • Authored over 100 DIRs to enhance safety, productivity, and cost-efficiency
  • Collaborated with TEMA, engineering, maintenance, and vendors on tooling and jig development
  • Designed and developed various jigs and tooling
  • Reduced TEBA scores by updating new IP pallets with the help of Ergonomics team and engineering
  • Kaizen Circle leader to standardized assembly manifest layout
  • Developed skills in Excel, Word, Teams, XVL, and basic understanding of Catia and AutoCAD
  • Represented TMMC in Michigan for kaizen cup runner up 'HV master solution.'

Team Leader - Kaizen Shop

South Assembly
01.2019 - 01.2020
  • Ordered Mini Tec, SUS, and other shop requirements
  • Designed and installed process dollies and flow racks
  • Trained at TMMK for Karakuri Level 1
  • Developed ‘one touch’ flow racks for assembly using Karakuri training

685B Minor Major Pilot Lead

01.2019 - 01.2020
  • Developed new jigs and process layouts for IP Line, Trim 3, and Chassis 1 changes
  • Worked with TMK (Japan) on IP changes that would benefit both our assembly lines
  • Organized training and development for team members and leaders
  • Created assembly parts list for new and old parts for all 685B pilot leads
  • Served as ECI change point lead and VPACS part approval lead

Takt Change Team Leader

South Assembly
01.2017 - 01.2018
  • Managed 5 takt changes for different lines: Trim 1, Trim 2, IP Line 120 to 170, Trim 3, Chassis 1, and IP Line
  • Takt changes ranged from 170 to 140 to 120

Team Leader

South Assembly
01.2016 - 01.2017

Team Leader

North Assembly
01.2012 - 01.2015

Team Member

North Assembly
01.2007 - 01.2011

Team Leader - Trim 1

01.2023
  • Acted as group leader when needed

Hobbies and Interests

  • Motorcycle Racing: Racing motorcycles since 2016. Recently won the 2023 SOAR Amateur Superbike Champion.
  • Mechanical Work: Developing tools, rebuilding engines, and maintaining vehicles.
  • Home Renovations: Designed and renovated home spaces, including electrical work, drawings, plumbing and drywall.
  • Travel: Traveled to over 20 countries.
  • Languages: Can speak English and Croatian.
  • Cooking: Preparing authentic Italian and South American dishes at home for family and friends.

Timeline

Team Member - North Materials

01.2023 - Current

Team Leader - Trim 1

01.2023

Rapid Kaizen Team Member

01.2022 - 01.2023

910B Major Pilot Lead

01.2019 - 01.2022

Team Leader - Kaizen Shop

South Assembly
01.2019 - 01.2020

685B Minor Major Pilot Lead

01.2019 - 01.2020

Takt Change Team Leader

South Assembly
01.2017 - 01.2018

Team Leader

South Assembly
01.2016 - 01.2017

Team Leader

North Assembly
01.2012 - 01.2015

Team Member

North Assembly
01.2007 - 01.2011

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Nick Flanjak