Summary
Overview
Work History
Education
Skills
Websites
Accomplishments
Certification
Languages
References
Timeline
Generic

Naga Babu Kunapareddi

Scarborough,ON

Summary



I am a results-driven Process Engineer with a strong foundation in chemical processes and process safety, supported by a robust academic background and hands-on industry experience. My expertise lies in fundamental engineering tasks, including Piping and Instrumentation Diagram (P&ID) creation, design and scale-up calculations, and process optimization. My track record includes notable achievements in improving operational efficiency, enhancing capacity, and elevating product quality standards.

I hold a Lean Six Sigma Green Belt certification from Grey campus, further underscoring my commitment to excellence and process improvement. Proficient in various technical tools, I am adept at utilizing software such as AutoCAD P&ID, Chemcad, Matlab, and DWISM to support project execution and analysis. My professional ethos revolves around delivering impactful results through meticulous analysis, strategic planning, and collaborative problem-solving.

Overview

3
3
years of professional experience
1
1
Certification

Work History

Process Engineer

Neuland Laboratories
06.2020 - 08.2022
  • My responsibilities at Neuland Laboratories include executing Continuous Manufacturing Systems (CMS) initiatives, creating, and troubleshooting facility setups, conducting investigations into Out of Specification (OOS) and Out of Trend (OOT) occurrences, as well as reviewing and executing Piping and Instrumentation Diagrams (P&IDs)
  • Additionally, I lead efforts to enhance yield, project future data trends, undertake capacity planning and improvements, and implement measures for solvent recovery enhancements
  • Moreover, I engage in other core Process Engineer duties, such as process optimization, equipment validation, regulatory compliance adherence, and fostering interdisciplinary collaboration for efficient production processes
  • Optimized chemical processes by conducting capacity enhancement calculations for new product introductions and seamless process transfer between sites.
  • Created Piping and Instrumentation Diagrams (P&IDs) aligned with chemical processes
  • Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
  • Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
  • Conducted rigorous design calculations, including heat load, utility load, and mass transfer dynamics assessments
  • Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
  • Executed scale-up calculations for smooth transition from laboratory-scale experimentation to full-scale production.
  • Achieved desired crystal size specification limits for clients through trial-and-error methods, varying parameters like dissolution, cooling temperatures, agitator RPM’s, heat exchanger, vapor column, coolant compressor pump and head design calculations
  • Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
  • Designed and facilitated equipment selection, cost estimation, scheduling, and tech transfer for scale-up calculations from R&D
  • Improved process safety by conducting hazard assessments and implementing risk mitigation measures.
  • Provided technical assistance to production team when issues arose.
  • Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
  • Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
  • Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
  • Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
  • Reviewed processes, identifying areas requiring improvement.
  • Supported new product development efforts through scale-up activities from pilot-scale testing to full-scale production implementation.
  • Reduced downtime and increased production capacity with strong maintenance plans.

Junior Process Engineer

Neuland Laboratories
06.2020 - 04.2021
  • Evaluated equipment performance data, leading to informed decisions on process improvements.
  • Worked closely with Quality Assurance teams to ensure regulatory compliance throughout all stages of production processes.
  • Coordinated pilot-scale trials for validating new process designs before full-scale implementation.
  • Collaborated with R&D teams on new product development projects, integrating innovative ideas into existing processes effectively.
  • Participated in project reviews to enable ongoing status tracking and reporting.
  • Met weekly with team members to discuss project implementations and alleviate any issues.
  • Conducted crystallization studies and achieved desired crystal size specification limits for clients
  • Recovered 99.99% pure pyridine, methanol, toluene, acetone, other mixed process solvents by performing distillation process
  • Also involved in calculating heat and mass balance of different reactions, performed reactor design and vapor column calculations, steam and pressure calculations, filtration, drying agitator design, equipment selection and reaction mass flow calculations
  • Involved in design, facilitation, equipment selection, cost estimation, scheduling, and tech transfer for scale-up calculations from R&D.

Process Safety Engineer Intern

Glochem Industries
09.2019 - 03.2020
  • Reviewed production work processes to detect possible safety concerns, drafting corrective measures where appropriate.
  • Learned about design, working, and safe handling of different unit operation equipment like reactors, agitators, heat exchangers, filtration equipment, and dryers
  • Assisted in worksite incident investigations, helping to determine cause and fault to ascertain liability.
  • Understood chemical and physical properties of different chemicals, solvents from MSDS sheets, and their reaction mechanisms during process, as well as heat generation during reaction
  • Collaborated with cross-functional teams to ensure consistent application of safety standards across all operations.
  • Conducted risk assessments and implemented safety measures to prevent accidents.

Education

Master of Science - Project Management - Technical

Northeastern University
Toronto, ON
06.2024

B.Tech in Chemical Engineering - Chemical Engineering

B.V. Raju Institute of Technology
Hyderabad, Telangana, India
01.2019

Intermediate Public Examination -

Narayana Jr College
Hyderabad, Telangana, India
01.2015

Xth Standard -

Triveni Talent School
Hyderabad, Telangana, India
01.2013

Skills

  • Chemical engineering
  • DWISM
  • ALOHA Software
  • Process safety management (PSM) programs
  • Process Mapping
  • Production Planning
  • Process hazard analyses (PHAs)
  • Six Sigma Methodologies
  • Scheduling Techniques
  • Project Implementation
  • Lean Manufacturing Processes
  • Process Flow Diagram Development
  • Cost Estimates
  • KPI Monitoring
  • Mathematical Calculations
  • Cycle Time Optimization
  • Corrective Action Planning
  • Technical Troubleshooting
  • Safety considerations
  • Inventory Control
  • Project Management
  • Root cause analysis (RCA) investigations for incidents and near misses
  • Compliance with safety regulations

Accomplishments

  • Effectively obtained a high-purity solvents (99.9%) like methanol, acetone, toluene, pyridine, etc which are byproduct of a pharmaceutical manufacturing process by executing a meticulous distillation process. This involved employing a systematic methodology to adjust critical process parameters such as temperature, pressure, time, and torque.
  • Achieved desired steam temperatures by introducing PID controllers for recovering the pyridine solvent having high B.P with negligible vapor loss.
  • I successfully achieved the target steam temperatures by implementing PID controllers in the solvent recovery process, specifically for the extraction of high boiling point pyridine solvent, while minimizing vapor loss. This accomplishment demonstrates my adeptness in applying advanced control strategies to optimize solvent recovery operations.
  • As a Process Engineer at Neuland Laboratories, I achieved the specified crystal size requirements mandated by our vendors and clients for a particular drug. This accomplishment was realized through a systematic approach involving rigorous and continuous experimentation across laboratory, pilot, and plant scales. Key variables manipulated during crystallization processes included dissolution temperatures, transfer speed of the clear solution to the crystallizer, cooling temperatures and duration, as well as torque adjustments of the agitator. Additionally, precise calibration of utility pressures and temperatures ensured uniform cooling throughout the process. This experience highlights my proficiency in optimizing crystallization processes to meet exacting industry standards.
  • I played a pivotal role in achieving target yields for specific drugs by maintaining vigilant oversight of process unit operations. This involved continuous monitoring to detect and mitigate any deviations from established protocols. Additionally, I actively engaged in troubleshooting efforts to address challenges encountered by chemists during the execution of unit operations. My contributions underscored a commitment to ensuring process integrity and optimizing production outcomes.

Certification

  • Lean Six Sigma Green Belt, Grey Campus
  • Project Management
  • Product management certification in LinkedIn learning
  • AutoCAD

Languages

English (Fluent)
Professional Working
Telugu (Native)
Native or Bilingual
Hindi
Full Professional
Tamil
Limited Working

References

References available upon request

Timeline

Process Engineer

Neuland Laboratories
06.2020 - 08.2022

Junior Process Engineer

Neuland Laboratories
06.2020 - 04.2021

Process Safety Engineer Intern

Glochem Industries
09.2019 - 03.2020

Master of Science - Project Management - Technical

Northeastern University

B.Tech in Chemical Engineering - Chemical Engineering

B.V. Raju Institute of Technology

Intermediate Public Examination -

Narayana Jr College

Xth Standard -

Triveni Talent School
  • Lean Six Sigma Green Belt, Grey Campus
  • Project Management
  • Product management certification in LinkedIn learning
  • AutoCAD
Naga Babu Kunapareddi