N.M Muthukumaran
Chennai,India
Summary
Results-oriented Operations Head with over 20 years of experience in manufacturing across TATA Group industries, including leather products and accessories. Winner of the prestigious TATA Group MD's Award for Outstanding Performance. Expertise in production operations, supply chain management, new product development, and business excellence through LEAN manufacturing practices. Proven ability to drive efficiency, oversee daily operations, and lead new projects to success. Strong focus on team mentoring, employee development, and quality management.
Overview
35
35
years of professional experience
Work History
OPERATIONS HEAD
Tata International
Walajah, Tamil Nadu
04.2020 - Current
- Led a diverse team to improve factory performance, enhancing productivity through continuous process improvements and effective workflow management
- Conducted daily and weekly meetings to resolve operational issues, ensuring alignment with production targets and budget goals
- Efficiently allocated resources, monitored capacity, and adjusted schedules to ensure timely order completion and optimal utilization
- Oversaw production schedules and collaborated with quality teams to ensure on-time delivery and high product standards, reducing defects and downtime
- Implemented best practices like 5S, Kaizen, and Lean, achieving significant productivity improvements, including reduced rejection rates and downtime
- Drove business growth from $20M to $40M and reduced operational costs by 15% through efficiency improvements, multi-skilling, and strategic planning
PRODUCTION HEAD
Tata International
Chennai, Tamil Nadu
05.2004 - 04.2020
- Led operational teams to ensure efficient plant functioning, overseeing production flow, final inspections, and on-time shipments to meet production goals
- Developed weekly, monthly, and quarterly production plans, optimizing material organization to minimize downtime and maintain smooth production flow
- Collaborated with top management and merchandising teams to resolve production challenges and ensure alignment in factory-related issues
- Improved workforce capabilities by leading skill development programs, transitioning workers into high-performance jacket manufacturing
- Achieved nearly 100% capacity utilization and reduced non-moving inventory through waste reduction strategies and new product development
- Delivered over 15% PBT for five consecutive years by optimizing production efficiency, reducing costs, and maximizing plant utilization
PRODUCTION MANAGER
Bharatiya International
Bangalore, Karnataka
04.2002 - 04.2004
SUPPLY CHAIN MANAGER
Tata International
Bangalore, Karnataka
12.1999 - 03.2002
PRODUCTION IN CHARGE
Ramco Super Leathers
Bangalore, Karnataka
11.1989 - 11.1999
Education
Bachelor of Business Administration -
Alagappa University
Chennai, TNLeather Technology & Leather Manufacturing -
Institute of Leather Technology
Chennai, TNSkills
Operational Leadership
Process Improvement
Cost Optimization
Regulatory compliance
Team Development
Production Planning
Lean Manufacturing
Budget management
Risk Management
Strategic Planning
Resource Management
Quality Assurance Control
Client Relationship Management
Change Management & Innovation
Accomplishments
- Turn around the Men's footwear business from Loose to Profit
- Success implementation of shift system in Leather Garment and Shoe Industry
- MD award for Consistent Profit achievement in Business
- 13 million Passport cover produce and supply to Pan-India
- Utilization of Old inventories of 20 Crores
- JRD QV Award for Passport Project
Core Competencies
- Operational Leadership
- Process Improvement
- Cost Optimization
- Regulatory compliance
- Team Development
- Production Planning
- Lean Manufacturing
- Budget management
- Risk Management
- Strategic Planning
- Resource Management
- Quality Assurance Control
- Client Relationship Management
- Change Management & Innovation
Timeline
OPERATIONS HEAD
Tata International
04.2020 - Current
PRODUCTION HEAD
Tata International
05.2004 - 04.2020
PRODUCTION MANAGER
Bharatiya International
04.2002 - 04.2004
SUPPLY CHAIN MANAGER
Tata International
12.1999 - 03.2002
PRODUCTION IN CHARGE
Ramco Super Leathers
11.1989 - 11.1999
Bachelor of Business Administration -
Alagappa University
Leather Technology & Leather Manufacturing -
Institute of Leather Technology
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