Murat Emrah Oktay
Istanbul,Turkiye
Summary
Accomplished Chemical Engineer with over 20 years of experience in production management, quality assurance, and process optimization within the plastic and cooling industries. Expertise in driving Lean transformations, enhancing operational efficiency, and leading cross-functional teams to achieve high-quality standards. Skilled in budget management, root cause analysis, and continuous improvement, with a strong focus on meeting customer demands and streamlining processes. Proven ability to manage complex projects, lead R&D initiatives, and foster supplier collaboration. Committed to delivering exceptional results and driving organizational success.
Overview
30
30
years of professional experience
1
1
Certification
Work History
MTN2 Plastic Factory Manager
MTN Plastic Company
07.2024 - Current
- Managed departmental budgets, ensuring efficient resource allocation and cost control across all production activities.
- Implemented career planning strategies to support employee development, promoting growth opportunities and skill-building within the organization.
- Supervised daily production processes, ensuring smooth operations, meeting production targets, and maintaining high standards of efficiency.
- Ensured adherence to quality standards by overseeing quality control procedures, conducting inspections, and implementing corrective actions when necessary.
- Coordinated maintenance schedules and activities to minimize equipment downtime and ensure optimal performance and reliability.
- Managed plastic injection molding processes, ensuring production efficiency, quality, and consistency while optimizing material usage.
- Cultivated and maintained strong relationships with key stakeholders in both the main industry and related sub-industries to ensure alignment and collaboration.
- Led human resources initiatives and performance management systems, focusing on employee development, performance reviews, and aligning individual goals with company objectives.
Quality Manager
BSH Turkey Cooling Factory
08.2019 - 02.2021
- Oversaw quality policies and strategies for Solo Cooling Factory, including production and process management.
- Established quality KPIs, monitored performance, and ensured target achievement.
- Conducted field quality analyses, identified necessary actions, and managed customer service relations to address concerns effectively.
- Managed incoming inspections of supplied parts and implemented initiatives to enhance supplier quality performance.
- Led the release of new products, processes, and components for series production.
- Ensured continuous improvement through corrective and preventive actions to meet and exceed customer expectations.
- Coordinated product safety activities in the field, including CTS (Customer Technical Services).
- Directed ISO 9001 compliance activities, maintained and improved the effectiveness of the quality management system.
- Applied advanced problem-solving methodologies, including Six Sigma, 8D, and Kaizen, to drive quality improvements.
- Managed the implementation of the Avoiding Defect Principle within the Bosch Production System (BPS).
Metal & Plastic Fabrication Production Manager
BSH Turkey Cooling Factory
01.2015 - 08.2019
- Managed the planning and production of all in-house parts, including metals, injection moulding, extrusion, evaporators, painted parts, and paint shop operations.
- Ensured compliance with health and safety protocols across all injection moulding lines, including employees, machines, and equipment.
- Enforced adherence to manufacturing SOPs and best practices to maintain operational excellence.
- Oversaw tooling and maintenance for all metal fabrication lines, injection moulding processes, and extrusion machinery.
- Directed logistics processes for all pre-production activities to ensure seamless operations.
- Provided support for planning, production, and maintenance tasks as needed, facilitating knowledge transfer across cooling factories and suppliers.
Production - Head of Section
BSH Turkey Cooling Factory
01.2013 - 01.2015
- Managed a production team of 345 staff, ensuring efficient operations and effective workforce utilization.
- Led No-Frost production, including oversight of the inner-door machine, packaging, and nylon press machine processes.
- Achieved planned production targets through task coordination and continuous improvement initiatives.
- Oversaw product and process quality, implementing measures to drive enhancements and maintain standards.
- Reduced scrap, defects, and rework rates through process optimization and rigorous quality control.
- Developed and executed productivity improvement plans to enhance operational efficiency.
- Fostered a motivated and safety-conscious workforce by ensuring adherence to work instructions and safety protocols.
- Directed the application of production system tools to streamline workflows and boost performance.
Supplier Quality Management - Head of Section
BSH Turkey Cooling Factory
01.2012 - 01.2013
- Conducted supplier audits and led supplier development initiatives to ensure quality and performance standards were met.
- Defined PPM (Parts Per Million) targets for suppliers and performed periodic evaluations to monitor compliance and improvement.
- Managed material approvals from suppliers, ensuring alignment with specifications and technical drawings.
Product Responsibility - Head of Section
BSH Turkey Cooling Factory
01.2011 - 01.2012
- Oversaw the final release of products, ensuring compliance with quality standards and customer requirements.
- Investigated and resolved customer complaints promptly, implementing corrective actions to prevent recurrence.
- Provided comprehensive customer service support, fostering strong relationships and ensuring satisfaction.
Product Audit and Testing Lab. - Head of Section
BSH Turkey Cooling Factory
01.1999 - 01.2011
- Conducted product release testing to ensure compliance with quality standards and specifications.
- Managed in-house component release testing to verify functionality and compatibility with final products.
- Led transportation testing and release to ensure product durability during shipment.
- Oversaw product lifecycle testing to evaluate long-term performance and reliability.
Production Engineer
BSH Turkey Plastic Factory
01.1995 - 01.1999
- Managed plastic injection molding processes, ensuring high-quality production and optimal efficiency for large-scale manufacturing runs.
- Supervised evaporator production, coordinating assembly, testing, and quality control to meet performance and safety standards.
Education
Bachelor of Science - Chemical Engineering
Karadeniz Teknik University
Trabzon06-1993
Skills
- EFQM, Six Sigma Black Belt, Bosch Production System, TPM, Kaizen
- Operational Excellence, Lean Manufacturing, Continuous Improvement
- Process & Value Stream Mapping, Quality Design
- Team Performance Management & Change Management
- Minitab: Statistical analysis and process improvement
- Microsoft Office Suite: Advanced Excel, Word, PowerPoint, Outlook
- Windows: System troubleshooting and performance optimization
- Project Management: Microsoft Project, Asana, Trello
- ERP Systems: SAP, Oracle
- Data Analysis & Reporting: Using Excel and Minitab for insights
- Technical Troubleshooting: Resolving production equipment issues
Certification
- EFQM (European Foundation for Quality Management)
- Executive Management Program (Internal Talent Pool)
- Problem Solving Methodologies
- Production Systems Management
- Quality Management System (QMS)
- Six Sigma Black Belt
Languages
Turkish
Native or Bilingual
English
Professional Working
German
Limited Working
Timeline
MTN2 Plastic Factory Manager
MTN Plastic Company
07.2024 - Current
Quality Manager
BSH Turkey Cooling Factory
08.2019 - 02.2021
Metal & Plastic Fabrication Production Manager
BSH Turkey Cooling Factory
01.2015 - 08.2019
Production - Head of Section
BSH Turkey Cooling Factory
01.2013 - 01.2015
Supplier Quality Management - Head of Section
BSH Turkey Cooling Factory
01.2012 - 01.2013
Product Responsibility - Head of Section
BSH Turkey Cooling Factory
01.2011 - 01.2012
Product Audit and Testing Lab. - Head of Section
BSH Turkey Cooling Factory
01.1999 - 01.2011
Production Engineer
BSH Turkey Plastic Factory
01.1995 - 01.1999
Bachelor of Science - Chemical Engineering
Karadeniz Teknik University
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