Muhammad Adeel
Production & Manufacturing Management
Markham,ON, Canada
Summary
Proficient operations management professional possessing over 19 years of excellent transformer industry experience and international exposure with leading multi-national corporations. Having proven track record of production management, industrial engineering, quality assurance, and technical project management. Encouraging manager and analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. New product introduction (from conceptualization to final testing and acceptance stage). Leading all stages of production of prototype transformers, coaching and mentoring sub ordinates.
Overview
20
20
years of professional experience
4
4
years of post-secondary education
Work History
Manufacturnig Engineering Manager
CES Transformers
07.2024 - Current
- Review products for compliance with Design for Manufacturing (DFM) requirements.
- Evaluate existing procedures and made proactive adjustments to meet changing demands.
- Coordinate selection of manufacturing methods, and operation of product designs.
- Participate in development meetings for high-value customers and business operations updates.
- Conduct feasibility studies for new product introductions or process changes, assessing risks and benefits before implementation decisions.
- Gather and analyze data on points such as production and materials costs.
- Implement quality control measures to ensure product consistency and adherence to industry standards.
- Mentor junior engineers, fostering a culture of teamwork and professional growth within the department.
- Review technical documentation for accuracy and compliance with requirements.
- Oversee research, prototype development and production planning.
Operations Manager
CES Transformers
8 2023 - 06.2024
- Developed & lead production team to execute production operations
- Ensured schedule compliance and meeting company’s targets
- Implementing production, quality & customer-service standards
- Coordinated with engineering, procurement, and supply chain departments to optimize production processes and minimize downtime.
- Analyzed and improved organizational process and workflow, employee and space requirements, and equipment layout
- Maintained safe and healthy work environment, fostering a safety 1st culture in shop floors
- Lead and motivate plant staff, providing guidance, training, and performance evaluations as needed.
- Developed the training & placement strategy of a growing workforce
- Collaborated with senior management to develop strategic plans and long-term goals for the plant.
Plant Supervisor
OPTA Inc.
12.2020 - 07.2023
- Administered employee schedules, supervise production, and resolve maintenance issues
- Provided training on equipment to improve work efficiency
- Oversaw labor relations in a unionized environment
- Ensured compliance to manufacturing schedules
- Ensured required quality of all products
- Maintained compliance to all local, state and Federal regulations for all human resource activities
- Operated AX system for computerized tracking and record of all plant operations
- Adhered all customer requirements and maintained good relationship with all customers.
Industrial Engineer, Engineering & Design
Al Fanar Electrical Systems
5 2015 - 5 2019
- Prepared primary BOMs in SAP Production Planning module after verification of material and forwarding information to supply chain for procurement
- Developed new raw material and sub-assemblies codes while using master data as reference
- Maintained coordination with metal factory for codes and BOMs creation; linking metal factory codes and BOMs with final BOMs of transformers
- Prepared final BOMs of distribution transformers on approved designs
- Liaising with production team for complete routings of newly released designs
- Instigating cost release cycle for new designs, performing cost estimations on SAP on completion of BOMs
- Liaising with tendering team and senior management till final cost release of transformers, to ensure timely consumption of materials
- Issued new designs and revisions on company’s portal for timely distribution and dissemination of information to all relevant departments
- Providing training of SAP Production Planning module to team to develop usability skills.
Industrial/Production Engineer, Production
Al Fanar Electrical Systems
06.2011 - 04.2015
- Planning, organizing, and controlling windings, insulation, and assembly lines of distribution transformers
- Ensuring 100% schedule compliance
- Monitoring of KPI’s and taking timely corrective and preventive measures
- Evaluating workers skill and making training and shifting plan of workers
- Regular 5S and Kaizen activities in production shop floors
- Raw materials & WIP inventory management
- Continuous improvements in shop floor practices for productivity enhancement.
Deputy Manager Production
Siemens Pakistan Engineering Company (Pvt) Limited
05.2004 - 05.2011
- Supervised production operations involving small and medium distribution transformers, single phase & three phase (up to 33KV) and large distribution transformers, single phase and three phase (up to 10MVA, 132KV) with offload and on-load tap changers
- Supervised production progress and ensured on-time delivery
- Streamlined production schedule according to delivery dates and sales; performed quality assurance and maintained strict quality control
- Ensured time and cost-efficient processes and OEE targets of production equipment
- Monitored production operations, ensured implementation of best practices for quality production
- Timely implemented corrective and preventive measures against non-conformance incidents
- Established and controlled ISO and OHSAS procedures in production; evaluated workers skill set and designed periodic capacity building training plans
- Provided assistance to senior managers on development of budget plans for the production department
- Reviewed and finalized the supplier quotations for procurement of plant equipment
- Organized 5S and Kaizen exercises for maintenance of production shop floors and linked areas to eliminate waste and shop floors standardization.
Education
Bachelor of Science - Industrial & Manufacturing Engineering
NED University of Engineering & Technology
Karachi, Pakistan 02.2000 - 01.2004
Skills
Project Management
Team Leadership
Decision-Making
HSE Management
Project Leadership
Workforce Management
Budget Development and Management
SAP – PP Module
Problem-Solving
Training
- The Excellent Manager workshop organized by Siemens (2009).
- Fit for Sales @TR Basics, by Siemens (2009).
- Fit for Sales @TR Advanced, by Siemens (2009).
- Siemens Global Production Program training of transformer manufacturing, Germany & Hungary (2008).
- Strategic Time Management workshop organized by Siemens (2007).
- Statistical Process Control conducted by Siemens (2007).
- Siemens CEO Excellence Award for technology transfer (2009).
- SAP Production Planning Module training arranged by Siemens SAP academy (2009).
Languages
English
Full Professional
Urdu
Native or Bilingual
Arabic
Elementary
Timeline
Manufacturnig Engineering Manager
CES Transformers
07.2024 - Current
Plant Supervisor
OPTA Inc.
12.2020 - 07.2023
Industrial/Production Engineer, Production
Al Fanar Electrical Systems
06.2011 - 04.2015
Deputy Manager Production
Siemens Pakistan Engineering Company (Pvt) Limited
05.2004 - 05.2011
Bachelor of Science - Industrial & Manufacturing Engineering
NED University of Engineering & Technology
02.2000 - 01.2004
Operations Manager
CES Transformers
8 2023 - 06.2024
Industrial Engineer, Engineering & Design
Al Fanar Electrical Systems
5 2015 - 5 2019
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