Possessing diverse experience in the dynamic realms of the cement, fertilizer and oil and gas sectors. A
committed advocate of strong work ethics, I bring forth a proven track record in adept problem-solving with
well-versed in cutting-edge sustainable energy innovations.I possess a keen understanding of health, safety, and
environmental regulations within industrial landscapes. Technical Skills
Proficient in the use of SAP, COSMOS and inventory module.
Excellent knowledge of Computer Aided Design tools to create P&IDs using AutoCAD.
Expertise in implementing a Hazard and Operability Study (HAZOP).
Proficient in the use of statistical and data analysis tools MATLAB, for product and process optimization.
Proficientin using Excel to develop custom macros and scripts to automate repetitive tasks.
Knowledge of API, ASME and NFPA codes for the design, construction, and operation of equipment and facilities.
Risk Assessment, Job Safety Analysis, and Method Statements for the operation plant.
Compliancewith Standard Operating Procedures (SOP) within industrial guidelines.
Overview
6
6
years of professional experience
Work History
Assistant Executive
Fauji Fertilizer Company Ltd
11.2021 - 12.2022
Improvedfailure analysis andmaintenance history tracking by using VBAmacros, to automate data entry in Excel.
Used AutoCAD for optimized material flow.
Carried out inspection of pressure vessels in accordance with the ASMEBoiler and Pressure vessel code (BPVC) and
API 650 for welded storage tanks, resulting in a 20% reduction in workplace injuries
Monitored, adjusted, and documented the process controllers (Distributed control systems) to ensure the process
is operating within the desired parameters
Performed continuous process optimization to meet the production goals defined and established by management.
Performed XRF analysis of raw materials to determine their composition to improve product quality.
Carried out the JSA’s and Risk Assessments of each section of the plant.
Implemented the safety management system and carried out many critical activities audits throughout the facility to
ensure health, safety, and environmental compliance.
Production Engineer
Maple Leaf Cement Limited
10.2018 - 10.2021
Improved the production quality by following ISO standards.
Carried out the optimization of continuous process in the kiln and cement mill around the clock and achieved the
production targets of the clinker and cement planned and set by management.
Monitored the plantoperations parameters in order to ensure that all units are performing according to the design.
Evaluated the efficiency ofdifferent units within the plant in order to identify the bottlenecks in the plant.
Developed a new modification project according to the latest technology inorder tomeet thecompany’s operational
requirements.
Participated in the troubleshooting of the different sections of the plant, especially in the kiln sections.
Coordinatedwith the dispatch department to fulfil market demand bymaintaining stock.
Organized and contributed to the implementation of process inspections (both running and stopped) on main plant as
per IPEA guidelines and Plant needs
Implemented TQM in areas for continuous improvement.
Coordinated with the mining department to fulfil the raw material requirement for the grinding mill as per
production demand.
Worked with the planning and design department for the extension of suspension pre heater ducts and Bag house
to increase production and promote ecofriendly environment.
Contributed to root analysisprocess for stoppages related to process/productionissues.
Kept the grinding mediarecord as well as stock to ensure the complete utilization of the rawmaterial.
Implementedhealth safetyand environmentalmeasures during plant operations.
Ensured the quality of coal that will be used in coal-fired boiler by doing proximate and ultimate analysis.
Engineering Intern
Attock Oil Refinery Limited
05.2017 - 08.2017
Investigatedthe fouling occurringin the catalytic reactor through kinetic-equilibrium modeling in Eclipse.
Conducted safety audits and monitored emissions by carrying out stack sampling and analyzing its constituents
through UVF (ultra-violet fluorescence) to ensure compliance with environmental standards.
Maintenance and troubleshooting tasks including inspecting and repairing process equipment.
Frequent repair tasks included welding of leaks in pumps and valves, Gasket replacement, Filter replacement,
alignment, and calibration of pumps and motors
Assisted with laboratory work such as sample preparation of crude oil, catalysts, and report preparation of sampling
results.
University of Regina
(academic)
Research paper on the topic “Emerging technologies in supply chain” got the maximum votes and selected for the
publication in the conference on the Industrial, Manufacturing and Process Engineering (ICIMP-2024)
Pilot plant study to develop a CO2 capture unit for a Gas turbine, August 2023: developing, simulating, and costing
of a proprietary solvent for a gas turbine carbon capture system
The solvent captured 85% of CO2 at 25USD/ton
Decarbonization of the cement plant using amine based solvents, August 2023: designing of the absorber and
stripper columns, simulation and costing done on Aspen Hysus and Promax by using different amine based
solvents .The solvent MEA captured 90 % CO2 at 52 USD/ton.
University ofEngineering & Technology, Lahore (academic)
Production of 500 TPD Ethylene from Naphtha on Aspen Hysys
This project reduces the 15% manufacturing cost by
using the local raw material
Designing of the Absorption column to capture CO2 from the flue gas of the power plant using Aspen Hysys.
Lab Experience
Worked in the Carbon Capture and Utilization lab at the University of Regina greenhouse gas building, conducting
experiments on different solvents blend to make carbon dioxide capture more effective
We checked the absorption
temperatureprofiles,costof capture,degradationratio,regenerationrate, CO2selectivityandabsorptionrateofsolvents.
Communication, Teamwork & Self-Management
Communication: effectively conveyed technical information to a wide range of audiences, including other engineers,
managers, and non-technical staff
Teamwork: collaborated with a diverse team of professionals from the FLS Smith on the project for the changing of
the Cement Mill gearth gear and Mill Trunion bearing .I lead the team and checked quality parameters to prevent
bearing from facing , inadequate diameter and excessive skewing .
Leadership: Led a team of 20 people and helped deserving families with basic food supplies during Covid times
Team with attractive marketing collecting funding of around 2000 USD in one month.
Solution–driven: Brainstormed water quality like Micro plastic removal issues from the waste water and
installation of bio tubes water treatment facility instead of conventional water treatment facility with large
chemical dosing in fertilizer plant.
Ability to adapt, and contribute towards ensuring timely deliverables of processes, procedures, and documentation.
Education
Masterof Engineering - Process Systems Engineering
University of Regina
2023
Bachelorof Applied Science - Chemical Engineering
University ofEngineering and Technology
Skills
Certifications and References will be furnished on demand
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Accomplishments
Mitacs accelerate research award, Regina
Training, Certificates & Licenses
One day CPD course on Coal Fired Power Plants : April 2018
Course on Boiler types and opportunities for energy efficiency: June 2020
Steam systems , Impact of boiler sizing ,pressure and velocity :July 2020
ISO 45001 (Occupational Health& SafetyManagement System): SGS July-2021
5S and kaizen Training for QualityManagement : Jan 2021
Process control and instrumentation certification to understand PID controllers and valves : 2021
Practical Project Management: Course for Managers and First Time PMs: June- 2020
ISO 14001 (Environmental Management System): SGS Nov- 2019
Nebosh IGC: National ExaminationBoardin Occupational Safety and Health :Dec- 2018
2023, Successful Implementation of ISO 14001 and ISO 45001 in Maple leaf Cement Limited, 2021.
Successful installation of APRS (Automatic Pallet Racking System) in a cement plant to reduce the dependence on
forklifts and manual jack lifters, 2019.
Lead the team for the successful installation of 50 and 30 tons/hr cementmill in Maple leaf Cement Company.
Successfully implemented the vibrators for Pre heaters to cop up with the raw meal titrations and liquidity.
HPR (Highly Protected Risk Plant) Achievement for Fauji Group, 2022.
Zero LTI Achievementin Fauji Fertilizer Plant, 2022., Community Development Volunteer June 2023 – August 2023
Environment and climate change Canada
Volunteered to build a movement for environmental literacyand understanding.
Volunteer for Public Relations Oct 2018 – Nov 2021
Pakistan Environment Trust
Volunteered on a mission to mobilize global capital and industry-leading expertise towards solving Pakistan’s
toughest environmental challenges.
Timeline
Assistant Executive
Fauji Fertilizer Company Ltd
11.2021 - 12.2022
Production Engineer
Maple Leaf Cement Limited
10.2018 - 10.2021
Engineering Intern
Attock Oil Refinery Limited
05.2017 - 08.2017
University of Regina
Masterof Engineering - Process Systems Engineering