Mohammed Hassan Shahed
Overview
9
9
years of professional experience
Work History
Lexus Engineering Analyst
Toyota Motor Manufacturing
09.2019 - Current
- Project Leadership: Led capital investment projects for the launch of a new Lexus vehicle model, ensuring timely and successful execution.
- Quality Improvements: Worked with production leaders and quality engineers to investigate recurring defects and implemented Poka-Yoke solutions to eliminate issues.
- Process Optimization: Identified cost-saving and cycle time reduction opportunities, successfully executing kaizen projects to enhance operational efficiency.
- Equipment Verification: Developed bid specifications, led vendor bid meetings, and facilitated vendor selection. Conducted compliance verification checklists at equipment manufacturing sites prior to shipment to Toyota.
- Safety Compliance: Supported the installation of new equipment by performing risk assessments and completing Pre-Start Health & Safety Reviews.
- Resource Optimization: Identified and implemented strategies to minimize waste and reduce overall operating costs.
Process Engineer
National Steel Car Ltd
05.2019 - 08.2019
- Technical Support & Oversight : Designed tooling and assembly methods for new freight railcar designs, collaborating closely with manufacturing and design engineering to ensure feasibility and compliance with safety/quality standards.
- Project Planning & Execution : Developed production line layouts and sequencing plans to optimize workflow, reduce bottlenecks, and support timely project milestones.
- CAD & Documentation : Created 3D models and 2D drawings using SolidWorks and AutoCAD for both manual and robotic tooling designs; generated technical documentation (BOM, work instructions) for construction and commissioning teams.
Lexus Weld Engineering Analyst (Co-op)
Toyota Motor Manufacturing
05.2018 - 08.2018
- Equipment Commissioning : Assisted in the installation and startup of new Kawasaki and Nachi robots in the weld department, ensuring compliance with welding and safety standards.
- Defect Reduction & Root Cause Analysis : Optimized weld parameters, reducing roof defects and improving overall production quality; led cross-functional teams to investigate issues, determine root causes, and implement corrective actions.
- Project Management : Oversaw multiple projects simultaneously, liaising with stakeholders to meet strict deadlines. Produced pneumatic drawings and BOMs, verifying adherence to design and quality requirements.
Lexus Assembly Engineering Specialist (Co-op)
Toyota Motor Manufacturing
09.2017 - 12.2017
- Process Optimization : Increased production efficiency by introducing kaizens to reduce downtime, coordinating with operations to ensure seamless implementation.
- Stakeholder Coordination : Served as the primary contact between production teams and external contractors for equipment repairs, ensuring minimal disruption.
- Safety & Ergonomics : Applied gap analysis and root cause problem-solving to address persistent ergonomic concerns, reducing workplace injuries and improving compliance.
Continuous Improvement Engineer (Co-op)
Noranco Aerospace Inc.
01.2017 - 04.2017
- Facility Layout & Process Improvement : Updated plant layout using AutoCAD, proposing design changes to enhance workflow efficiency and floor space usage.
- Tool Life Optimization : Conducted dimensional analysis over time, recommending tool offset adjustments every 200 parts to extend tool life.
- Fixture & Gauge Design : Created gauges and fixtures in SolidWorks, collaborating with production teams to ensure accurate and efficient usage.
Technical Engineer (Co-op)
Musashi Auto Parts Canada
05.2016 - 08.2016
- Facility Layout & Process Improvement : Updated plant layout using AutoCAD, proposing design changes to enhance workflow efficiency and floor space usage.
- Tool Life Optimization : Conducted dimensional analysis over time, recommending tool offset adjustments every 200 parts to extend tool life.
- Fixture & Gauge Design : Created gauges and fixtures in SolidWorks, collaborating with production teams to ensure accurate and efficient usage.
Quality Control Engineer (Co-op)
Musashi Auto Parts Canada
09.2015 - 12.2015
- Root Cause & Corrective Actions : Led investigations for customer complaints, applying root cause analysis to eliminate recurring quality issues.
- Defect Reduction : Devised and implemented Poka-Yoke solutions, resulting in an 80% reduction in nonconforming products.
- Compliance Reviews : Performed quality and manufacturing engineering reviews of design documentation, verifying adherence to internal and external standards.
Education
Mechanical Engineering, Honours, Co-op Program -
University of Waterloo
Waterloo, ON04-2019
Master of Business, Entrepreneurship & Technology -
University of Waterloo
Waterloo, ON09-2026
CMSE ® - Certified Machinery Safety Expert
TÜV NORD - Pilz
Mississauga, ON07-2024
Engineer in Training (EIT)
Professional Engineers Ontario
Toronto, ON05-2025
Skills
- Extensive experience using CAD software (SolidWorks, SolidEdge, AutoCAD) for 3D modeling and 2D drafting
- Proven ability to produce and interpret pneumatic, hydraulic, and mechanical drawings, ensuring compliance with project requirements
- Hands-on experience with PLC-controlled systems, including reading and creating ladder logic diagrams
- Managed multiple deliverables simultaneously from planning through implementation, testing, and troubleshooting
- Performed root cause analyses and led corrective/preventive actions, reducing defects and improving reliability
Mechanical Design & Field Engineering
Project Management & Technical Oversight
- Collaborated with cross-functional teams (operations, engineering, maintenance, contractors, regulators) to meet cost, schedule, and quality targets
- Prepared and reviewed specifications, work instructions, safety protocols and planned work schedules
- Sound understanding of health, safety, and environmental standards: conducted Pre-Start Health & Safety Reviews, established lockout procedures, and resolved ergonomic issues
- Developed and implemented Poka-Yoke solutions to minimize nonconforming products by 80% at an automotive parts manufacturer
- Familiarity with codes/standards relevant to pressure boundaries, tooling design, and manufacturing (ISO, OSHA, CSA standards, etc)
Quality, Safety & Regulatory Compliance
Timeline
Lexus Engineering Analyst
Toyota Motor Manufacturing
09.2019 - Current
Process Engineer
National Steel Car Ltd
05.2019 - 08.2019
Lexus Weld Engineering Analyst (Co-op)
Toyota Motor Manufacturing
05.2018 - 08.2018
Lexus Assembly Engineering Specialist (Co-op)
Toyota Motor Manufacturing
09.2017 - 12.2017
Continuous Improvement Engineer (Co-op)
Noranco Aerospace Inc.
01.2017 - 04.2017
Technical Engineer (Co-op)
Musashi Auto Parts Canada
05.2016 - 08.2016
Quality Control Engineer (Co-op)
Musashi Auto Parts Canada
09.2015 - 12.2015
Mechanical Engineering, Honours, Co-op Program -
University of Waterloo
Master of Business, Entrepreneurship & Technology -
University of Waterloo
CMSE ® - Certified Machinery Safety Expert
TÜV NORD - Pilz
Engineer in Training (EIT)
Professional Engineers Ontario
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