Mohammad Ali Khan
Kitchener,ON
Summary
A engineer with a keen eye for detail and a data-driven mindset, I approach quality not just as a compliance measure but as a strategic advantage that drives reliability and customer trust. My ability to bridge the gap between engineering, production, and suppliers ensures that quality is built into the process—right from design to delivery. Passionate about manufacturing excellence and risk mitigation, I bring a proactive approach to preventing issues rather than just fixing them. Constantly seeking smarter, more efficient ways to enhance product integrity, I’m committed to making quality a seamless and scalable part of operations.
Overview
4
4
years of professional experience
Work History
Quality Engineer
Ontario drive and gear Ltd
New Hamburg, Ontario
05.2023 - Current
- Developed and implemented quality plans in collaboration with Engineering and Production teams, ensuring manufacturing quality and compliance.
- Led supplier audits, identifying and resolving product quality issues.
- Managed a team of quality lab inspectors, optimizing inspection schedules and improving workflow efficiency.
- Led new product launches, generating customer PPAPs in compliance with ISO standards and customer quality requirements.
- Handled customer returns, warranty claims, and RMAs, implementing corrective actions to prevent recurrence.
- Oversaw gauge calibration, ensuring measurement accuracy and product conformance.
- Conducted root cause analysis (RCA) and 8D problem-solving, leading to improved product reliability.
- Facilitated ISO audits, ensuring regulatory compliance and maintaining certification status.
- Defined and optimized inspection processes, selecting appropriate inspection methods to enhance quality control.
- Implemented Statistical Process Control (SPC), analyzing key metrics (Cpk, Ppk) to monitor and improve process capability.
- Tracked non-conformance trends and led corrective actions, driving continuous process improvements.
- Collaborated cross-functionally with Engineering and Production teams to determine dispositions and rework plans for non-conforming parts.
Mechanical Engineer
ACOS Electronics
Delhi, INDIA
04.2021 - 07.2025
- Using lean manufacturing, successfully established a new assembly line and increased output by 30%.
- Using Kaizen principles, improved production quality and optimized the use of factory resources by 10%.
- Increased inventory capacity by over 20% by reorganizing and utilizing unused factory space.
- Built an electromechanical prototype to automate the magnet charging machine reducing operation time by over 10%.
- By interlinking and automating excel sheets, was able to save around 50% of the time spent on order creation and updating the Bill of Materials.
Education
Master of Engineering - Mechanical And Mechatronics Engineering
University of Waterloo
Waterloo04-2024
Skills
- Project requirement evaluation
- Gauge calibration experience
- Knowledge of ISO standards
- Non-conforming material reports
- Quality control planning
- 8D problem solving
- Statistical Process Control (SPC)
- Lean Manufacturing
- Cross-functional Team Collaboration
- Corrective & Preventive Actions (CAPA)
- Supplier Quality Management
- Warranty & Service Claim Analysis
Timeline
Quality Engineer
Ontario drive and gear Ltd
05.2023 - Current
Mechanical Engineer
ACOS Electronics
04.2021 - 07.2025
Master of Engineering - Mechanical And Mechatronics Engineering
University of Waterloo
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