Over 25 years of experience with automated high-speed lines (food, beverage, and pharmaceutical industry) production, maintenance and sanitation. Pasteurization and aseptic training, filling, pouch forming, pouching, bottling, labeling, packaging, sanitation (CIP, COP, SIP, sanitization), various allergen programs. More than 3 years’ experience in metal manufacturing processes (custom made parts and mass production, welding, machining)
Results-driven management professional with proven track record in overseeing plant operations and optimizing production processes. Adept at fostering team collaboration and ensuring operational efficiency while adapting to evolving demands. Strong skills in resource management, process improvement, and safety compliance. Reliable and goal-oriented, consistently delivering impactful outcomes through strategic leadership and decisive action.
Highly skilled in decision making. I make” things” happen attitude.” Hands On” and “Lead by Example “approach.
Training and coaching Lead Hands, Supervisors, Managers and Maintenance Team
Establishing the policies and procedures for Operation Team
In collaboration with R&D department implemented training programs for operators
In collaboration with the President/CEO created and updated the budget for 2024/2025
Regularly followed up with Finance/Accounting department regarding all costs related to Operation department activities
Analyzed and controlled costs and worked within budgetary restrictions
Created and Managed the Cost saving initiative for Operations and Maintenance departments
Part of the Team that created 2025 CAPEX to expand the Company in multiple locations
Changed the shifts’ structure, developed and implemented new procedures to reduce the costs and increase the productivity and yield for all products
Created and implemented KPIs in order to control safety, quality, efficiency
Created and implemented daily production reports
Condensed all in a weekly progress report chart
Implemented and participated in daily plant and planning meetings
Implemented start shift meetings with all employees
Started implementation of GMP in the plant to be FDA/NSF compliant at all times
Ensured that SOPs are in place
Wrote policies and procedures and followed up with implementation
Created, implemented and verified Business Continuity Plan
Worked on process and machines validation procedures to acquire NSF/BRD certifications
Started risk assessment plan to assess cross contamination between different areas
Started stability and validation programs for cleaning and products
Conducting daily audits in order to verify implementation of procedures
Testing plant processes and ensuring safety, quality and efficiency
Overseeing the Maintenance department
Implemented daily PM's
Improved efficiency by updating existing machinery with new technology
Increased productivity with up to 25% utilizing same resources and without compromising in Safety or Quality
Optimizing machinery and equipment with regular maintenance programs
Acquired parts and necessary tools and machines for maintenance and repairs of the capital assets
In process of implementing full automation in the plant from batching/processing to packaging
Corrected all deficiencies found during PSHSRs and Engineering Assessments for all capital goods in collaboration with various contractors
In process of implementation of CMMS in the plant (FIIX or MaintainX), started a PM program
Dealing with Government and Local Agencies in a timely and respectful manner
Dealing with Contractors and with Service Providers, negotiating for services provided
Starting to implement 5(7)S and Gemba walks
Production Supervisor II
Novocol/Septodont
04.2015 - 02.2023
Managed, coached and trained employees in pharmaceutical environment to achieve maximum results
Trained other Supervisors and shift lead hands and area leaders
Created training matrix for all shift employees
Follow up and advise Lead Hands and operators regarding any activity or task, in a highly regulated industry and aseptic environment
Support peers in any activities or projects, help with other shifts coverage
Created and maintained succession matrix for Weekend Night shift operators and leaders
Safety champion, promoted 'safety first' and ergonomic work style embedded in everyone training
As Weekend Night shift supervisor and only management representative in the shift acted as shift manager by making required decisions
Created and maintained employees daily scheduling and payroll
Overseen all the maintenance activities in the shift and acted as maintenance supervisor
Attended meetings and report all activities performed during the shift
Collaborated with QA, QC and Microbiology during the shift to investigate and eliminate any deviation which may disrupt the processes in a highly GMP regulated facility
Collaborated with Facilities, Validation, Engineering and R&D to support their activities whenever required
Created and maintained new procedure for Production inventory management
Acting as SME for any Production activities in Microsoft AX
Developed and retrained all shifts material handlers in production-oriented activities, reviewed and rewrote all SOP’s related to material handlers’ activities
Created current Production shift report
Currently production representative in a multi department project regarding inventory management
Wrote WIP control SOP for production department, created, and implemented a new Cycle Count procedure for production department
Participated in all new Pharma projects and trained, provided support and advice to shift Pharma Team
Performed and wrote deviations investigations
Wrote, implemented, maintained, and followed up on corrective actions (CAN, CAPA)
Daily involvement in QA activities as there is no QA auditor on shift
Production Manager
Skjodt-Barrett, Solis
12.2011 - 04.2015
Manage the permanent and temporary workforce (total up to 80 employees /shift)
Organize and manage all aspects of the shift to achieve all KPI’s
Introduced / implemented 'batch reducing procedure' to reduce/control overproduction; reorganized production lines, reduced c/o times, increased lines efficiency
Implemented and enforced 5S, GMP, H&S, Food Safety, CIP procedures, Allergen program
Trained, coached, and developed employees on a regular basis
Managed employees’ payroll
Assign tasks to the Lead Hand and Line Leaders; also optimize the lines to achieve maximum efficiency daily
Production/Maintenance Supervisor
Coca Cola Refreshments, Ready Bake, Portable Packaging, European Drinks
04.2007 - 12.2011
Manage lines efficiently, key performance indicators and down time
Implemented 5S, Lean Manufacturing Principles, enforce GMP and Safety practices
Monitors the production process, makes periodic checks, and adjusts equipment or work practices according to SOP's
Rewrote operator job descriptions for all operators in the plant
Manage CIP’s, COP’s, start-up's and supervise changeovers
Enforced plant cleanliness
Manage overall packaging and product quality, also implemented new measures within the plant to achieve ISO 22000 certification
Improved production lines capacity by 25% using same equipment configuration
Successfully modified the filling machine program for decrease the filling level (up to 2 % economy @ over 175 mil bottles/year production)
Prepare and complete the shift reports, tracked attendance, managed payrolls (Kronos)
Drove quality improvement and process waste elimination initiatives through functional team leadership on Reliability meetings
(A3 Toyota Problem-Solving report, 5 Why’s, Fishbone analysis)
Provided leadership and coaching to the unionized workforce in all aspects, including safety, 5S, cost controls, employee relations, sanitation, production and allergen program
Follow the health and safety policy, GMP and HACCP procedures and ensure that regulatory requirements are met
Machine Builder
Maxtech Manufacturing INC.
10.2005 - 03.2007
Built 2 new automatic welding centers, a double end mill and a seal press for a new project
Created the operation manuals for the new built machines
Trained the operators in welding and handling the machines
Created and implemented the Quality verifications for the weld (depth, angle, penetration)