Mayurkumar Lad
Kitchener,ON
Summary
With a proven track record in efficiently managing multi-fuel boilers, gas turbines, and steam turbines, I am a diligent and results-driven Mechanical Maintenance Engineer. My expertise extends to coordinating maintenance activities, optimizing process parameters, and implementing cost-effective solutions. As a skilled ISO auditor, I am strongly committed to ensuring safety, quality, and the seamless flow of plant operations.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Manager
M/s. Gujarat Narmada Valley Fertilizers & Chemical
2016.04 - 2022.06
- Led operations and maintenance of a diverse range of boilers, including multi-fuel-fired BHEL boilers and Thermax Front Firing Boiler.
- Managed production planning, annual budget preparation, and third-party contract handling, ensuring optimal resource utilization and cost reduction.
- Oversaw air conditioning systems for critical control rooms, instrument panel rooms, and electrical substations within the boiler plant, managing a total of 28 AC packages.
- Skillfully managed shift workforce, supervising 35 workers.
- Successfully conducted cooling tower performance analysis, optimizing chemical dozing parameters for enhanced efficiency.
- Analyzed equipment performance, identifying areas for improvement, and implementing strategies resulting in increased efficiency and cost savings.
Project Coordinator
M/s. Gujarat Narmada Valley Fertilizers & Chemical
2017.06 - 2019.08
- Kept projects on schedule by managing deadlines and adjusting workflows.
- Supervised multiple projects from project start through delivery by prioritizing needs and delegating assignments.
- Liaised between departments to facilitate communication and keep appropriate parties updated on project developments.
- Managed competing demands and professionally adapted to frequent change, delays and unexpected events.
Mechanical Engineer
M/s. Gujarat Narmada Valley Fertilizers & Chemical
2010.12 - 2016.04
- Developed and executed a cost-effective equipment upgrade plan, improving machinery performance and reducing maintenance costs by 15% annually
- Worked in accordance with prescribed safety policies and regulations to ensure a safe working environment
- Developed effective solutions to Quality-related problems and provided improvement recommendations
- Prepared and delivered training courses for staff to ensure understanding and proper implementation of quality-related policies and procedures
- Received recognition for consistently ensuring compliance with safety regulations and implementing measures that resulted in zero safety incidents during maintenance activities
- Demonstrated compliance with industry regulations and conducted IBR Inspections, ensuring safety and quality standards
- Identified deficiencies in mechanical processes to develop improvements.
- Reviewed technical drawings developed by CAD technicians and drafters.
- Communicated project requirements and areas for improvement in design review meetings.
- Altered and modified designs to meet requirements and eliminate malfunctions.
- Wrote and revised maintenance procedures.
- Proficient ISO auditor maintaining the highest standards of safety and quality
- Acted as a Single Point of Contact (SPOC) for audits and inspections when requested
- Utilized a data-driven approach to analyze performance and drive improvement programs
Education
Post Graduation - Applied Energy Management
Conestoga College
Kitchener, ON08.2023
Occupational Health And Safety
Technical Education Board
Gandhinagar, IN02.2022
Bachelor of Science - Mechanical Engineering
The Maharaja Sayajirao Gayakwad University
Vadodara, IN06.2010
Skills
- Team Leadership
- Business Planning
- Verbal and Written Communication
- Distributed Control Systems (DCS), PLCs
- Quality control checks
- Lean Six Sigma
- Non-Destructive testing
- Data Analytics
- Supply chain Management
- ISO, Safety, Environment and Energy Compliance and Auditing
- Production Planning and Budgeting
- Maintenance management software (CMMS), SAP- material, maintenance, procurement Module
Accomplishments
- GNFC Ltd, Gujarat https://www.gnfc.in/ June 2010-June 2016
- Implemented a data-driven preventive maintenance program, reducing equipment breakdowns by 10% and increasing overall equipment reliability
- Successfully led the design and installation of a cost-effective equipment upgrade, resulting in a 20% boost in production capacity and process efficiency
- Resolved a critical mechanical issue during a production outage, showcasing strong troubleshooting skills and quick decision-making, saving the company Rs
- 100,000 in potential losses
- Pioneered energy-saving initiatives, optimizing equipment performance and reducing energy consumption by 15%, resulting in substantial cost savings and environmental benefits
- Projects at GNFC LTD:
- Erection and Commissioning of 33.3MW GE-Made Gas Turbine with Heat Recovery Unit and Auxiliary System:
- Led the successful execution of a critical project involving the erection and commissioning of a powerful 33.3MW GE-made gas turbine
- Coordinated seamless integration with a heat recovery unit and auxiliary system, optimizing energy efficiency and overall plant performance
- Online-Offline Installation, Commissioning, and Conversion of DCS System:
- Masterminded seamless online-offline integration of Distributed Control System (DCS), optimizing plant operations and system responsiveness
- Substituting Hydrogen as an Alternative Fuel for Automobiles:
- Passionately driving auto innovation, I led a groundbreaking hydrogen fuel project, showcasing eco-friendly transportation viability
- Committed to innovation and efficiency in petrochemicals.
Certification
- ISO 9001, ISO 14001, ISO 45001 and ISO 50001 Certified Auditor
- Boiler Operating Engineer, License Issued by Government of Gujarat
Additional Information
Energy
Timeline
Project Coordinator
M/s. Gujarat Narmada Valley Fertilizers & Chemical
2017.06 - 2019.08
Manager
M/s. Gujarat Narmada Valley Fertilizers & Chemical
2016.04 - 2022.06
Mechanical Engineer
M/s. Gujarat Narmada Valley Fertilizers & Chemical
2010.12 - 2016.04
Post Graduation - Applied Energy Management
Conestoga College
Occupational Health And Safety
Technical Education Board
Bachelor of Science - Mechanical Engineering
The Maharaja Sayajirao Gayakwad University
- ISO 9001, ISO 14001, ISO 45001 and ISO 50001 Certified Auditor
- Boiler Operating Engineer, License Issued by Government of Gujarat
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