Manzoor Hasan Ali
Production Scheduler
Maple,Ontario
Summary
Results-driven Production Scheduler and Inventory Control Specialist with over 20 years of experience in manufacturing environments across automotive, plastics, and industrial safety sectors. Demonstrated success in optimizing production schedules, reducing bottlenecks, and improving on-time delivery through advanced use of ERP and MRP systems (SAP, CMS/AS400). Skilled in coordinating cross-functional teams and ensuring alignment between production capacity and delivery timelines.
Overview
39
39
years of professional experience
5
5
Certifications
1
1
Language
Work History
Scheduling Coordinator / Production Scheduler
Magna Electronics
09.2023 - 10.2025
- Company Overview: Designer and manufacturer of active safety components for the automotive sector.
- Analyzed daily production attainment versus planned schedule to identify variances and communicate with planners.
- Coordinated production planning based on customer EDI updates, adjusting schedules for quantity fluctuations.
- Reviewed line capacity to meet delivery requirements, proactively escalating potential delays.
- Conducted regular meetings with production and planning teams to align capacity, materials, and customer demand.
- Collaborated with product development to integrate new product runs without disrupting customer schedules.
- Monitored weekly and monthly production trends to support management reporting.
- Utilized SAP ERP to review and adjust inventory levels and minimize backorders.
- Coordinated production schedules to optimize workflow and ensure timely delivery of components, enhancing operational efficiency.
- Implemented scheduling software to streamline processes, resulting in improved accuracy and reduced lead times across projects.
- Analyzed production data to identify bottlenecks and proposed strategic solutions, leading to enhanced productivity and resource allocation.
- Collaborated with cross-functional teams to align production schedules with inventory management, minimizing stock discrepancies and delays.
Production Scheduler
Polar-Pak Ltd.
03.2004 - 08.2023
- Company Overview: Designer and manufacturer of plastic packaging solutions.
- Planned and coordinated production schedules based on customer demand and plant capacity.
- Supported replenishment systems to maintain optimal inventory levels.
- Analyzed historical data to identify production trends and improve efficiency.
- Scheduled production across manufacturing, maintenance, and tooling departments to ensure efficiency.
- Maintained and updated product specifications, routings, and BOMs within the ERP system.
- Monitored production performance using a web-based dashboard to identify process improvements.
- Developed and maintained production schedules to optimize workflow, ensuring timely delivery of products to customers.
- Analyzed inventory levels and production capacities, facilitating adjustments to schedules for improved efficiency and reduced downtime.
- Coordinated cross-functional communication between production teams and management, enhancing operational alignment and project execution.
- Implemented process improvements that reduced production bottlenecks, resulting in smoother operations and improved team collaboration.
Quality Assurance Inspector
Donut Time
11.2003 - 01.2004
- Company Overview: Wholesale bakery certified under AIB, GMP, and HACCP standards.
- Conducted inspections and audits to ensure compliance with GMP and HACCP procedures.
- Prepared quality reports, monitored CCPs, and initiated corrective actions for deviations.
- Oversaw sanitation schedules and maintained documentation across departments.
Research & Development Manager / Quality Control Coordinator
Midas Safety Inc. / Beltexco Ltd.
08.1993 - 08.2003
- Company Overview: Global manufacturer and exporter of industrial safety gloves.
- Led R&D for new product formulations using polymer chemistry and process trials.
- Established and implemented testing procedures for raw materials and final products.
- Conducted mechanical and chemical testing (abrasion, tear, pH, viscosity, IR/UV spectrophotometry).
- Maintained ISO 9002 quality standards, manuals, and audit compliance documentation.
- Trained staff on laboratory procedures and quality assurance protocols.
Quality Control Chemist (Co-op)
Novopharm
03.1993 - 06.1993
- Performed analytical testing on raw materials using wet chemistry and instrumental techniques.
Laboratory Technician
Conros Corporation
01.1990 - 01.1991
- Tested adhesives and glues for quality and performance; assisted with production supervision and WHMIS compliance.
Head Chemist
Pakistan Gum Industries
01.1987 - 01.1989
- Supervised laboratory testing for food additives (Guar Gum and Guar Meals), including microbiological and spectrophotometric analyses.
Education
Master of Science (M.Sc.) - Inorganic Chemistry
University of Karachi
Industrial Pharmaceutical Technology Certificate - undefined
Seneca College
North York, ONSkills
Production Planning & Scheduling
ERP/MRP Systems (SAP, CMS/AS400)
Capacity & Resource Optimization
Supply Chain Coordination
Production scheduling
Capacity planning
Demand forecasting
Inventory management
Certification
Certified HACCP Auditor (ASQ) – Guelph Food Technology Centre
Timeline
Scheduling Coordinator / Production Scheduler
Magna Electronics
09.2023 - 10.2025
Production Scheduler
Polar-Pak Ltd.
03.2004 - 08.2023
Quality Assurance Inspector
Donut Time
11.2003 - 01.2004
Research & Development Manager / Quality Control Coordinator
Midas Safety Inc. / Beltexco Ltd.
08.1993 - 08.2003
Quality Control Chemist (Co-op)
Novopharm
03.1993 - 06.1993
Laboratory Technician
Conros Corporation
01.1990 - 01.1991
Head Chemist
Pakistan Gum Industries
01.1987 - 01.1989
Industrial Pharmaceutical Technology Certificate - undefined
Seneca College
Master of Science (M.Sc.) - Inorganic Chemistry
University of Karachi
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