Manan Sagar
Windsor,Canada
Overview
5
5
years of professional experience
Work History
Production Operator/ Material& Quality Support
Vistaprint
Windsor, Canada
04.2025 - Current
- Monitored cycle times and workstation performance to support throughput improvement and identify process constraints.
- Performed sample-based inspections of printed materials, comparing results to specification sheets and documenting any non-conformances.
- Verified color consistency, dimensional accuracy, and surface quality using measurement tools and visual inspection methods.
- Prepared defect samples for escalation to the Quality team and supported containment for recurring issues.
- Recommended layout or method adjustments to reduce motion waste and improve workflow efficiency.
Quality Inspector
NEXTSTAR ENERGY- AEROTEK
Windsor, Canada
10.2024 - 03.2025
- Conducted surface and dimensional inspections of lithium-ion battery cells per drawing and control plan.
- Supported First Article Inspections (FAI) following structural or design changes.
- Completed NCRs and participated in 8D corrective actions to address internal and supplier quality concerns.
- Assisted in PPAP documentation and dimensional verification for supplier and internal components.
- Performed SPC charting (Cp, Cpk) and reported results to drive process capability improvements.
- Supported SPW/Lean projects by logging defects, observing waste activities, and participating in continuous improvement huddles.
- Performed cycle checks and evaluated operator sequence adherence to maintain stable takt time.
Quality Inspector
Leggett and Platt
Windsor, Canada
01.2024 - 10.2024
- Supported 6S/Safety Committee activities, documented action items, and enforced quality/safety procedures while maintaining a clean, organized workspace.
- Performed inspections per quality plans, controlled non-conforming material, verified corrective actions, and ensured products met customer requirements.
- Communicated quality standards across the facility and contributed to continuous-improvement and waste-reduction initiatives.
- Measured workstation performance and contributed to line balancing discussions by reporting inconsistencies in cycle execution.
- Identified ergonomic and motion inefficiencies at stations and escalated improvement opportunities to engineering teams.
Assistant Manager
Dominos Pizza
Leamington, Canada
05.2023 - 12.2023
- Led and trained a team to deliver exceptional customer service while maintaining operational efficiency.
- Managed inventory, food safety compliance, and adherence to company policies.
- Monitored labor and food costs, improving profitability while achieving performance targets.
Quality Engineer
ArcelorMittal Nippon Steel Ltd. India
Gujarat, India
03.2021 - 03.2023
- Designed and executed PM schedules for mechanical systems, cutting downtime and boosting reliability.
- Maintained detailed maintenance, cost, and performance data using SAP PM modules; tracked repairs and equipment upgrades.
- Performed advanced machine troubleshooting, diagnosed equipment/process faults, made mechanical adjustments, and executed both Breakdown and Preventive Maintenance tasks including part replacements, parameter checks, and verification of equipment performance.
- Authored and updated SOPs, process flow diagrams, and audit reports aligned with ISO 9001 & OHS requirements.
- Led Root Cause Analysis (RCA) on equipment breakdowns, implementing corrective/preventive measures.
- Performed vibration, temperature, and sound analysis on conveyors, bearings, gearboxes, and motors.
- Managed inter-departmental transfers of coal, coke, iron ore, and sinter using SAP MM, ensuring data integrity and stock traceability.
Education
Master of Engineering - Mechanical Engineering
University of Windsor
WindsorBachelor of Engineering - Mechanical Engineering
Gujarat Technological University
Patan, IndiaSkills
- Leadership
- Root Cause Analysis (RCA)
- Advanced Problem-Solving Tools
- Corrective & Preventive Actions (CAPA)
- Process Optimization
- Continuous Improvement
- Non-Destructive Testing (NDT)
- Quality Control Systems (QMS, ISO)
- SPC
- Cp
- Cpk
- Process Capability
- Data Analysis
- Statistical Tools (MINITAB, MS Excel)
- Cross-Functional Collaboration
- Lithium-Ion Battery Manufacturing
- Electrode / Cell Inspection
- Quality Inspection
- Defect Analysis
- PLC/SCADA Industrial Automation
- Fanuc Robotics (ROBOGUIDE)
- Preventive Maintenance
- Equipment Monitoring
- Real-Time Troubleshooting
- Process Engineering Support
- Layout & Flow Optimization
- Excel Data Analysis
- Google Suite Tools
- Project Coordination
- Unionized Workforce Collaboration
Timeline
Production Operator/ Material& Quality Support
Vistaprint
04.2025 - Current
Quality Inspector
NEXTSTAR ENERGY- AEROTEK
10.2024 - 03.2025
Quality Inspector
Leggett and Platt
01.2024 - 10.2024
Assistant Manager
Dominos Pizza
05.2023 - 12.2023
Quality Engineer
ArcelorMittal Nippon Steel Ltd. India
03.2021 - 03.2023
Master of Engineering - Mechanical Engineering
University of Windsor
Bachelor of Engineering - Mechanical Engineering
Gujarat Technological University