Knowledgeable Product Development, R&D and QA Manager adept at collaborating with team members, other departments and customers to produce relevant, high-quality products that drive company growth. Well-organized and proactive with excellent communication and planning abilities. Ready to offer 15 + years of progressive experience and knowledge from different markets and regions.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Product Development and R&D
NaturSource Inc
05.2024 - Current
Lead the product development and innovation process for retail and special customers in North America like Costco, Loblaws and others
Searched the latest trends and new ingredients, commodities, volumes, pricing lead time, etc
Executed product development projects from initial concept to commercial launch
Demonstrated innovation and creativity through new product creations
Created lab prototypes & samples of new products for submission to customers
Prepared new product samples for Sales and Marketing presentations and ensured samples are of the highest quality and representative of plant-made products
Actively involved and present during all plant trials and first production for new products
Worked with production in the continuous improvement of efficiencies, cost and waste reduction
Provided information for product costing
Ensured creative initiatives meet customer expectations and are in line with current operational capabilities
Provided technical and analytical support on product and process development
Responded to performance issues in the field based on feedback from customers
Worked directly with suppliers to acquire product samples that meet our requirements
Coordinated with Sales, Production, QA, Marketing, and Purchasing to bring new products to market
Documented and summarized all R&D activities and findings including recipes, procedures, and analytical reports
Maintained lab cleanliness and organized ingredient sample library and specifications
Ensured GMPs and safe food handling practices are being followed.
Conducted prototype testing to identify potential issues early in the development process, allowing for proactive problem-solving before full-scale production began.
Facilitated the transition of products from concept to production by coordinating with manufacturing teams and addressing potential issues during scaleup.
Conducted market research to identify customer needs and preferences.
Oversaw development of more than [Number] new products each year.
Manager, Food Safety, Quality and Product development - Supply chain function
Subway Europe, MEA, South Asia
12.2018 - 04.2024
Managed the Food Safety and Quality system of 50+ suppliers and distributors for all food categories across EMEA region
Approved new suppliers and audited existing key suppliers to ensure compliance to Subway food Safety, Quality and Legal standards
Worked with the Suppliers and the regional QA teams on the Quality management software
Developed the regional teams Ways of Working and the onboarding program for several markets
Trained and assisted the franchisee QA on key FSQA activities and best practices
Visited and assisted 3rd party stores auditors for food safety and quality standards compliance
Commercialized, developed, and enhanced 90+ products across all markets
Lead risk mitigation, localization, and cost reduction projects across GCC and Turkey
Shared and communicated Subway product specifications, best practices, and know-how to facilitate product development/matching.
Developed and maintained relationships with customers and suppliers through account development.
Monitored and analyzed business performance to identify areas of improvement and make necessary adjustments.
Reduced operational costs through comprehensive process improvement initiatives and resource management.
Processing Manager and R &D
Hawa Chicken
12.2011 - 12.2018
Established the new Hawa Chicken factory, including purchasing of new equipment and production lines
Optimized and developed all new recipes and processes for the new factory producing chicken and Turkey products for retail and QSR
Researched the current consumer markets, trends, and latest technologies to develop new product ideas and select products from suppliers
Developed new and modified existing products, recipe formulation, and optimized processes
Prepared product costing based on raw materials and worked with finance, marketing, and supply chain to provide profitable products.
Created production schedules to effectively fulfill production plans and meet process goals.
Scheduled products, prepared items for sale and submitted samples for analysis to facilitate quality assurance process.
Observed production control points and equipment and monitored personnel allocation and resources to meet quality standards.
Streamlined processing procedures by implementing innovative strategies and technological solutions.
Managed budgetary constraints, optimizing costs while maintaining high-quality output standards.
Successfully managed team of [Number] staff, providing assistance and answering questions.
Evaluated and assessed employee performance to meet production and data targets.
Fostered a culture of accountability, setting clear expectations for team members that led to improved performance metrics over time.
Enhanced team performance by providing comprehensive training programs and regular feedback.
Implemented cost reductions and developed reporting procedures and systems resulting in [Number]% cost savings.
Quality Assurance & Lab Analyst
Hawa Chicken
11.2008 - 11.2011
Implemented ISO 22000 and established HACCP plans, validation, and verification procedures
Conducted online inspection and quality control for each step of the process and inspection on raw material and final products.
Education
Food Engineer - Masters (MSc) - Food science and technology
Lebanese University – Faculty of Agricultural Engineering
01.2011
Bachelor of Science (BSc) - Biology and Animal science
Lebanese University-Faculty of Science
01.2008
Skills
Design thinking
Data-driven decision-making
Risk Assessment
Product Roadmapping
Project Management
Vendor Relations
Cross-Functional Collaboration
Attention to Detail
Adaptability and Flexibility
Certification
GCC food law training, Campden BRI UK, 09/2021
Workshop on Subway Meat, chicken and Turkey technology, Hela Germany, 09/2019
Meat Seminar for MEA: developing new products and testing new flavors for MEA market, Zaltech Austria, 06/2018
IRCA certified lead auditor FSSC 22000, SGS, 01/2018
ADM meat training, University of applied science Den Bosch Netherlands
Workshop on Hams, roasts, burgers, nuggets technology and marination technology (oil marinades, glazing and pastes), RAPS GMBH, Germany, 11/2016
Training on developing new products and recipes, testing of new machinery and equipment (oven, injection, tumbling, coated products lines.), GEA Netherlands, 05/2015
Shelf-life calculation methods training, 10/2017
Lean Six Sigma Green belt, Lebanon, 08/2012
ISO 22000:2005 foundation and internal auditor training course, SGS, 03/2012
Languages
English
French
Arabic
Timeline
Product Development and R&D
NaturSource Inc
05.2024 - Current
Manager, Food Safety, Quality and Product development - Supply chain function
Subway Europe, MEA, South Asia
12.2018 - 04.2024
Processing Manager and R &D
Hawa Chicken
12.2011 - 12.2018
Quality Assurance & Lab Analyst
Hawa Chicken
11.2008 - 11.2011
Food Engineer - Masters (MSc) - Food science and technology
Lebanese University – Faculty of Agricultural Engineering
Bachelor of Science (BSc) - Biology and Animal science
Manager - Product Development (Senior Product Development Engineer) at SUMITOMO RUBBER INDUSTRIES SOUTH AFRICA (DUNLOP TYRES)Manager - Product Development (Senior Product Development Engineer) at SUMITOMO RUBBER INDUSTRIES SOUTH AFRICA (DUNLOP TYRES)