Results-oriented graduate engineer with 4+ years of diverse experience in manufacturing, production, and maintenance, aspiring to obtain P. Eng. certification. Bringing a unique blend of operational, leadership, and analytical skills, I integrate L6S principles and methodologies like 5S, TPM, DMAIC, 8D, FMEA, PM, and BM for quality control and innovative process improvement. Fluent in communication, I excel in planning and supervising operations, uniquely aligning strategies with annual business goals to maximize key performance indicators.
- Developed and implemented effective process solutions, emphasizing safety, cost reduction, and delivery efficiency.
- Thoroughly documented processes using standardized, measurable data, continuously assessing long-term effectiveness.
- Collaborated with teams to introduce process enhancements, ensuring clear understanding among operators and supervisors.
- Updated documentation, including Failure Mode and Effects Analysis (FMEA) and work instructions, to maintain accuracy.
- Designed tools for assembly and welding, such as jigs and fixtures, to streamline production processes.
- Developed clear and comprehensive operator work instructions to ensure task execution clarity and consistency.
- Managed supplier contracts for equipment acquisition, conducting in-depth cost justifications for efficient resource allocation and ROI.
- Complied with Occupational Safety and Health Administration (OSHA) guidelines while designing new production processes and methods.
- Prepared detailed engineering documents, including process flow diagrams, PFMEA & DFMEA, engineering change orders, drawing documentation, dimensional result reports, and Bill of Materials (BOM) for PPAP.
- Led process improvement initiatives by conducting 5-why and root-cause analysis, identifying bottlenecks through value stream analysis.
- Conducted design calculations based on established specifications and produced AutoCAD drawings aligning with key product deliverables.
- Facilitated effective communication with suppliers and customers, resolving quality issues related to defects, GD&T, and materials by providing technical support.
- Engaged in customer meetings, delivering project updates, and ensuring adherence to ISO 9001:2015 & IATF 16949 quality management systems throughout the product development process.
• ATV Design Engineer-BAJA SAE INDIA
- Responsible for Whole Vehicle CAE and Maintaining Project plan and purchasing to ensure budgetary.
- Designed an Uprights & Roll-Cage in Catia V5 and Ensuring designs meet with all regulatory requirements.
- Responsible for Designing the Custom steering block including Rack and Pinion using Hand Calculations.
- Carried out activities like CVP, FMEA and DFMEA Validate the process of design maturation.
- Supported various team members to carry out analytical calculations For Chassis Forces, Steering racks, suspension system also designing Suspension Arms and report the Progress to the chief Manager.
- Performed Extensive FEA Analysis using Ansys Workbench to determine the Safety factor of components.
- Engaged with suppliers and technical partners to have Parts fabricated for CAD models with best manufacturing methods, reviewed feasibility and sorted material procurements and fabrication invoices.