Summary
Overview
Work History
Education
Skills
Languages
Timeline
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Kennon Ball

Summary

Dynamic Plant Foreman at Montel Plastics LTD, recognized for enhancing operational efficiency and implementing process improvement strategies. Skilled in staff training and development, I reduced downtime and optimized production scheduling, leading to increased throughput. My proactive approach to problem-solving and strong communication fostered a collaborative environment, significantly boosting team performance.


Overview

36
36
years of professional experience

Work History

Plant Foreman

Montel Plastics LTD
01.2012 - Current
  • Spearheaded process improvement projects aimed at increasing throughput while minimizing waste generation.
  • Reduced downtime through proactive maintenance planning and effective equipment troubleshooting.
  • Established clear communication channels among team members, facilitating seamless information flow throughout the plant floor.
  • Collaborated with cross-functional teams to troubleshoot issues and devise innovative solutions for operational challenges.
  • Streamlined workflow with efficient scheduling, task delegation, and resource allocation.
  • Conducted root cause analysis on equipment failures, implementing corrective actions to prevent reoccurrence.
  • Increased productivity by identifying bottlenecks and implementing targeted solutions for improvement.
  • Improved plant efficiency by optimizing production processes and implementing best practices.
  • Assisted in hiring qualified staff members who contributed positively towards the growth of the organization.
  • Located and resolved problems with team production and performance to maintain consistent quality levels.
  • Collaborated with other leaders and executives to direct workflow and support operations.
  • Increased customer satisfaction and grew business by maintaining close relationships with customers.
  • Managed staff hiring, training and supervision.

Plastic Injection Molding Manager

Concours Technologies
01.2020 - 05.2021
  • Managed and motivated employees to be productive and engaged in work.
  • Accomplished multiple tasks within established timeframes.
  • Maintained professional, organized, and safe environment for employees and patrons.
  • Enhanced customer satisfaction by resolving disputes promptly, maintaining open lines of communication, and ensuring high-quality service delivery.
  • Maximized performance by monitoring daily activities and mentoring team members.
  • Cross-trained existing employees to maximize team agility and performance.
  • Achieved departmental goals by developing and executing strategic plans and performance metrics.
  • Streamlined workflows by identifying bottlenecks in existing systems and implementing appropriate solutions.
  • Oversaw inventory management, optimizing stock levels, and reducing waste.
  • Streamlined project delivery processes, significantly reducing time to market for new product launches.
  • Established team priorities, maintained schedules and monitored performance.

Production Shift Supervisor

Advantage Engineering Inc. - Molding & Assembly Center
01.2008 - 01.2012
  • Ensured workplace safety, conducting regular inspections and enforcing strict adherence to safety protocols.
  • Conducted root cause analysis on production issues to prevent future recurrence effectively.
  • Delivered consistent on-time delivery of products through effective execution of shift responsibilities.
  • Mitigated risks associated with production delays by implementing contingency plans and adjusting resources as needed.
  • Optimized workflow by analyzing production data and identifying areas for process improvements.
  • Provided clear communication between shifts, maintaining accurate documentation of daily activities and any issues encountered during the shift.
  • Enhanced product quality by closely monitoring production processes and taking corrective actions when necessary.
  • Collaborated with cross-functional teams to address production challenges and develop strategies for continuous improvement.
  • Reduced machine downtime with proactive maintenance planning and coordination with maintenance teams.
  • Trained new employees on production processes, equipment usage, and company policies, fostering a productive work environment.
  • Mentored team members in best practices for problem-solving techniques leading to streamlined workflows.
  • Resolved issues quickly to maintain productivity goals.
  • Supervised ongoing daily production phases.
  • Collaborated with other leaders and executives to direct workflow and support operations.
  • Collaborated with internal teams to streamline operations across materials handling, production, and shipping.

Injection Molding Process Technician

Proto Plastics
01.2000 - 01.2008
  • Worked in team of technicians in quickly changing environment, adhering to all safety protocols and company processes.
  • Updated documentation procedures for slitting, core-tag, box label, training and quality document creation.
  • Troubleshot issues with molds, pipes, belts, chains and equipment.
  • Kept detailed records of inventories for equipment and molding supplies.
  • Contributed to continuous improvement initiatives by identifying areas for process optimization and implementing best practices.
  • Supported cost reduction efforts by identifying and implementing energy-saving measures within the injection molding department.
  • Supported new product development efforts through mold trials, validations, and documentation activities.
  • Played an integral role in reducing cycle times without compromising part quality or safety requirements.
  • Enhanced overall performance of the injection molding department through regular participation in Lean Manufacturing initiatives.
  • Developed robust mold validation protocols, resulting in reduced scrap rates and increased product quality.
  • Ensured consistent product quality by monitoring process parameters and adjusting as needed to maintain control limits.
  • Facilitated smooth transitions during machine start-ups or shut-downs by closely following established protocols.
  • Improved production efficiency by optimizing injection molding processes and troubleshooting equipment issues.
  • Reduced downtime through proactive management of tooling and equipment changeovers.
  • Maintained high level of adaptability by adjusting work procedures to meet specific demands of each production run.

Production Shift Supervisor

Lakeside Plastics
01.1989 - 01.2000
  • Delivered consistent on-time delivery of products through effective execution of shift responsibilities.
  • Mitigated risks associated with production delays by implementing contingency plans and adjusting resources as needed.
  • Conducted root cause analysis on production issues to prevent future recurrence effectively.
  • Optimized workflow by analyzing production data and identifying areas for process improvements.
  • Fostered an inclusive work environment that encouraged collaboration among all team members resulting in higher job satisfaction and productivity.
  • Implemented Lean Manufacturing principles to eliminate waste and improve overall operational efficiency.
  • Provided clear communication between shifts, maintaining accurate documentation of daily activities and any issues encountered during the shift.
  • Resolved issues quickly to maintain productivity goals.
  • Evaluated existing production processes and identified areas for improvement.
  • Supervised ongoing daily production phases.
  • Collaborated with other leaders and executives to direct workflow and support operations.
  • Interpreted work order information and specifications to plan, schedule and complete jobs precisely.

Education

High School Diploma -

St Lawrence College
Gravenhurst, ON

Skills

  • Operational efficiency
  • Staff training and development
  • Waste reduction
  • Production scheduling
  • Production and processing
  • Critical thinking
  • Delegation skills
  • Coordinating daily operations
  • Forklift operation
  • Hiring and training
  • Plant operations
  • Process improvement strategies
  • Professional demeanor

Languages

English

Timeline

Plastic Injection Molding Manager

Concours Technologies
01.2020 - 05.2021

Plant Foreman

Montel Plastics LTD
01.2012 - Current

Production Shift Supervisor

Advantage Engineering Inc. - Molding & Assembly Center
01.2008 - 01.2012

Injection Molding Process Technician

Proto Plastics
01.2000 - 01.2008

Production Shift Supervisor

Lakeside Plastics
01.1989 - 01.2000

High School Diploma -

St Lawrence College

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Kennon Ball