JOEL MCKEOWN
Harrow,ON
Summary
Qualified Quality Engineer with Program Management experience, well-versed in inspection methods and materials review to ensure consistent production and quality. Enthusiastically aiming to utilize 10+ years of related experience to a role within a dynamic team. Demonstrated success in performing root cause analysis and developing corrective actions.
Overview
12
12
years of professional experience
Work History
Advanced Quality Engineer
Plasman, Windsor Plant
04.2022 - Current
- Collaborated with Process and Tooling Engineers to assist in development of Molding Processes for new model product that met both customers’ appearance and dimensional expectations
- Identified part requirement clarifications (appearance, paint zones, fit to vehicle, performance, etc.)
- Developed launch inspection instructions and inspector training for New Model build event parts
- Developed and communicated molding master and boundary samples to Launch Inspection Team as needed
- Completed part measurement analysis and provided data for PPAP submissions as required
- Communicated dimensional concerns to Advanced Manufacturing and Program Managers to ensure countermeasures were initiated
- Participated in all internal New Model readiness reviews as support to Program Managers as required
- Assisted in gauge design reviews and GD&T reviews with internal and external customers.
Program Manager
KB Components
01.2021 - 04.2022
- Led cross-functional teams to develop and execute program strategies for Rivian 2021 R1T and 2022 RPV programs, ensuring alignment with company goals and timelines
- Developed detailed project plans, including scope, schedules, budgets, and resource allocation, to achieve program milestones and deliverables on time and within budget
- Collaborated with network of suppliers to source, evaluate, and select partners that met quality, cost, and delivery requirements for key components and parts
- Leveraged knowledge of automotive injection molding processes, materials, and tooling to provide technical guidance and troubleshoot issues during product development and production phases
- Monitored and controlled program budgets, identifying cost-saving opportunities without compromising quality or project objectives
- Maintained comprehensive program documentation, including reports, status updates, and performance metrics
- Identified potential risks and developed mitigation plans to proactively address challenges, ensuring minimal disruption to program timelines and objectives
- Maintained open and effective communication channels with internal teams, suppliers, and stakeholders to provide regular updates on program progress, issues, and resolutions
- Managed changes in program scope, schedules, and priorities, while assessing their impact and adjusting plans accordingly
- Conducted post-program evaluations to assess performance, gather lessons learned, and apply insights to future programs.
Advanced Quality Engineer
Molding, AP Plasman
09.2019 - 01.2021
- Collaborated with Process and Tooling Engineers to assist development of Molding Processes for new model product that met both customers’ appearance and dimensional expectations
- Identified part requirement clarifications (appearance, paint zones, fit to vehicle, performance, etc.)
- Developed launch inspection instructions and inspector training for New Model build event parts
- Developed and communicated molding master and boundary samples to Launch Inspection Team as needed
- Completed part measurement analysis and provided data for PPAP submissions as required
- Communicated dimensional concerns to Advanced Manufacturing and Program Managers to ensure countermeasures were initiated
- Participated in all internal New Model readiness reviews as support to Program Managers as required
- Assisted in gauge design reviews and GD&T reviews with internal and external customers.
Advanced Quality Engineer
Lakeside Plastics Limited
07.2016 - 09.2019
- Oversaw production part approval process for all customers' future programs
- Prepared warrants for latest drawing releases
- Collaborated with customer to develop validation test plan as well as submitting plan for quote to various test houses and initiating said testing
- Developed control documentation (Process Flow, PFMEA, Control Plan) for all parts
- Developed floor documentation (Workstation Layouts, Quality Instructions, Operator Instructions) for all parts
- Collaborated with internal Supplier Quality Engineer to submit IMDS for approval to customer
- Conducted measurement system analysis, process studies, dimensional reports, and gage certification with Internal Metrologist
- Reviewed and approved returnable customer packaging design where applicable as well as assisting in design of expendable packaging.
Junior Quality Engineer
Lakeside Plastics Limited
03.2013 - 07.2016
- Trained to become appearance specialist which included all appearance approval submissions to customer along with calibrating/instructing Quality Technicians on colour acuity
- Assisted other Quality Engineers with production part approval process for engineering changes specific to General Motors product
- Created and submitted IMDS to all customers
- Collaborated with suppliers to obtain PPAP and IMDS for their various components.
Quality Coordinator
Lakeside Plastics Limited
07.2011 - 03.2013
- Managed daily operations of containment team both for current production and early launch product containment
- Communicated with customer regarding quality issues
- Organized all containment, sorting, and rework operations
- Supervised quarantine area along with 24-hour disposition of all held product
- Organized repacking of product from internal work in process packaging into customer approved shipping packaging prior to shipping
- Organized building, inspecting, labeling, and packing of all spot-buy orders and pre-launch build orders
- Conducted regular layered process audits (TS16949)
- Updated quality-based floor documentation as required.
Education
IATF 16949 Auditor Training -
Example
Windsor, ON10.2018
GD&T Fundamentals -
CMMXYZ
Windsor, ON06.2017
Quality Assurance 1 -
St. Clair College
Windsor03.2015
High School Diploma -
St. Anne's Secondary School
Tecumseh, ON06.2003
Skills
- Quality assurance and control
- Advanced planning
- Certified Internal Auditor (IATF 16949)
- GD&T fundamentals knowledge
- Colour & appearance assessment
- MS Office Suite
- Process Control Documentation
- Non-Conformance Reports
Timeline
Advanced Quality Engineer
Plasman, Windsor Plant
04.2022 - Current
Program Manager
KB Components
01.2021 - 04.2022
Advanced Quality Engineer
Molding, AP Plasman
09.2019 - 01.2021
Advanced Quality Engineer
Lakeside Plastics Limited
07.2016 - 09.2019
Junior Quality Engineer
Lakeside Plastics Limited
03.2013 - 07.2016
Quality Coordinator
Lakeside Plastics Limited
07.2011 - 03.2013
IATF 16949 Auditor Training -
Example
GD&T Fundamentals -
CMMXYZ
Quality Assurance 1 -
St. Clair College
High School Diploma -
St. Anne's Secondary School
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