Jiten Suthar

• Proficiently setup 3 axis CNC lathes and milling machines.
• Completed machine setups, including fixturing, tool installation, length measurement, and offsets.
• Performed the tool touch-up process and also precisely indicate the position of the workpiece with respect to the cutting tool inside the machine with the help of dial-indicator.
• Performed setup of different workpieces by replacing one fixture from the machine with another and indicated all the positions of the respective workpieces inside the machine by revising the drawings provided to me.
• Performed initial inspections, checked part conformance, and certified machines for production release.
• Examined the CMM reports and took required actions to achieve dimensional requirements.
• Worked with engineering team to enhance machining techniques and increase manufacturability.
• Provided training to the machine operators for machine operations, regular troubleshooting, tool handling, and quality inspection techniques.
• Regularly finished setup sheets, production logs, quality inspection records, and tool usage reports at the end of shift.

• Read and revised engineering drawings and blueprints to identify the machining operations to be performed on the job.
• Precisely loading and unloading the parts from CNC machines with the help of cranes and specific hand tools with full adherence to safety protocols and load-handling requirements.
• Operated a variety of 3-axis Horizontal Milling CNC Machinery like Matsura 630, NX 30 and Nigata to produce precision components for industrial and automotive applications using SIEMENS Controllers.
• Worked within the upper and lower limit of +/- 0.001" and verified the dimensions of workpieces by using vernier callipers, height gauges, bore gauges, micrometres, or other specialized measuring instruments.
• Inspect machined components with respect to dimensions, tolerances, cylindricity, runout, and concentricity and document them in the FPV (Final Product Verification) Sheets.
• Conduct in-process inspections and change tooling depending on measurement trends.
• Accurately adjusted offsets, feeds/speeds, tolerance limits and cutting parameters to achieve the dimensional accuracy.
• Properly examine Tool Life, Tool Lists, Tool Sequence Sheets, and Cycle Time Sheets to ensure that the machine runs correctly and efficiently.
• Observe abnormalities such as clatter, poor surface polish, improper tool paths, or dimensional drift immediately take required action.
• Reported quality errors and deviations in tolerances to the supervisor.
• Followed regular and professional communication and paperwork with the supervisor and oncoming shift's CNC Machinist about quality concerns, tooling issues, maintenance concerns, and production.
• Collaborate with maintenance to figure out recurring machine faults and establish long-term solutions.
• Regularly Barcoding the production record.

• Set up and operated Lathe machines with high precision by maintaining a safe and productive environment.

• Ensured steady machining conditions like spindle loads, tool wear, coolant flow, and chip formation.

• Thoroughly checked and corrected machining issues such as poor surface finish, chatter, and dimensional drift.

• Acquired knowledge of reading and interpreting blueprint reading, engineering drawings and GD&T symbols.

• Operated CNC machines integrated with ABB, FANUC, and KUKA robotic systems.

• Troubleshooting various robot communication errors, interlocks, and program faults to swiftly resume production in every shift.

• Used measuring instruments such vernier callipers, filler gauge and Go/No-Go gauges to inspect the quality of machined parts.

• Focussed on improving overall quality, cycle times, and machine performance, reducing production time and scrap, and increasing productivity.

• Maintained order and cleanliness in the workplace by using 5S techniques.

• Provided regular productivity reports to the shift supervisor and detailed shift reports to the Setup Technicians in the next upcoming shifts.

• Maintained order and cleanliness in the workplace by using 5S techniques.