Jijo John
Production Shift Leader - FGF Brands
Brampton,ON
Summary
Proven leader in enhancing operational efficiency at FGF Brands, adept in workplace safety and waste reduction. Spearheaded continuous improvement, achieving significant production enhancements. Excelled in fostering teamwork and leveraging technical knowledge for quality assurance, embodying effective leadership and decision-making capabilities.
Overview
6
6
years of professional experience
3
3
Certifications
Work History
Production Shift Leader
FGF Brands
01.2022 - Current
- Maintained a safe working environment by enforcing safety policies and conducting regular inspections.
- Actively participated in regular safety meetings, reinforcing the importance of workplace safety among staff members.
- Enhanced production efficiency by implementing lean manufacturing principles and reducing downtime.
- Contributed to the successful implementation of new production equipment, ensuring operators were properly trained and proficient in its use.
- Developed team members' skills through cross-training programs, boosting overall shift productivity.
- Worked collaboratively with cross-functional teams, such as Engineering, Quality Assurance, and Supply Chain Management, to achieve common goals.
- Reduced waste generation through continuous process improvement initiatives.
- Streamlined shift operations by optimizing staffing levels and balancing workloads.
- Increased employee engagement by fostering open communication channels and offering constructive feedback during performance reviews.
- Coordinated maintenance activities during scheduled downtimes, minimizing disruption to overall production output.
- Collaborated with other shift leaders to harmonize procedures and share best practices across shifts.
- Mentored junior team members, promoting a culture of learning within the workforce.
- Provided comprehensive reports on shift performance, identifying areas for improvement, and proposing corrective actions.
- Ensured timely completion of production schedules by closely monitoring progress and addressing bottlenecks.
- Supported quality control initiatives by consistently adhering to established protocols and guidelines during daily operations.
- Made sure that products were produced on time and are of good quality.
- Maintained an organized work area by cleaning and removing hazards.
- Met production targets and tight deadlines by collaborating closely with team members.
- Inspected products and machines to maintain quality and efficiency.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Prepared reports and technical documentation of day-to-day production processes.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Collaborated with other departments to optimize production workflows.
- Assembled products according to changing daily work orders and specific customer needs.
- Examined incoming materials and compared them to documentation for accuracy and quality.
- Reviewed production schedules and streamlined processes.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Performed general equipment maintenance and repair to minimize downtime.
- Tested products or subassemblies for functionality or quality, and troubleshot problems with equipment, devices, or products.
- Investigated processing errors and malfunctions, resolving issues with minor machine repairs.
Production Line Leader
FGF Brands
09.2020 - 01.2022
- Prioritized employee safety to reduce incidents.
- Followed good manufacturing processes (GMPs).
- Utilized lean manufacturing principles to reduce waste, optimize resources, and enhance operational efficiency.
- Led continuous improvement initiatives, regularly reviewing processes and procedures to identify areas of opportunity for growth.
- Conducted routine inspections to check quality and compliance with established specifications.
- Implemented safety protocols to minimize workplace accidents, ensuring a secure environment for all team members.
- Collaborated with internal teams to streamline operations across materials handling, production, and shipping.
- Evaluated employee skills and knowledge regularly, training, and mentoring individuals with lagging skills.
- Set up machining, performed required maintenance and made adjustments to machines.
- Worked on complex problems requiring independent action and high degree of initiative to resolve issues.
- Supervised 30 team members
- Maintained high-quality standards by closely monitoring production line outputs and identifying areas for improvement.
- Resolved conflicts among team members professionally, helping maintain a positive working atmosphere conducive to productivity enhancement efforts.
- Served as a mentor to junior team members, fostering professional development and encouraging career advancement within the organization.
- Troubleshot equipment to reduce service calls and downtime.
QA Technician - Food Manufacturing
FGF Brands
04.2019 - 09.2020
- Mentored and coached team members on QA topics and strategies.
- Supported company in maintaining work environment focused on quality, communication, collaboration, integration, and teamwork.
- Streamlined QA processes for increased efficiency and reduced time spent on redundant tasks.
- Participated in regular meetings with cross-functional teams to discuss progress updates, communicate concerns or challenges, and ensure alignment of project goals.
- Maintained comprehensive knowledge of relevant industry regulations and standards, ensuring compliance throughout the QA process.
- Conducted training sessions for junior QA analysts, enhancing their skills and knowledge of industry best practices.
- Ensured customer satisfaction by verifying that products met specifications and functioned as intended before release.
- Conducted root cause analyses for recurring technical issues, minimizing future disruptions.
Education
PG Diploma - Project Management
Durham College
Oshawa, ON 05.2001 -
PG Diploma in Food Science - Food Science
Durham College
Oshawa, ON 05.2001 -
Bachelor of Pharmacy - Pharmacy
Kerala University
Kerala, India 05.2001 -
Skills
Workplace Safety
Decision-making capabilities
Effective Leadership
Waste Reduction
Teamwork and Collaboration
Computer Skills
Problem-Solving
Team building
Quality assurance standards
Technical knowledge
Continuous Improvement
Production Operations
Certification
Lean and Kaizen
Timeline
Lean and Kaizen
06-2024
Lean six sigma yellow belt
10-2023
Production Shift Leader
FGF Brands
01.2022 - Current
Production Line Leader
FGF Brands
09.2020 - 01.2022
HACCP
05-2020
QA Technician - Food Manufacturing
FGF Brands
04.2019 - 09.2020
PG Diploma - Project Management
Durham College
05.2001 -
PG Diploma in Food Science - Food Science
Durham College
05.2001 -
Bachelor of Pharmacy - Pharmacy
Kerala University
05.2001 -
Similar Profiles
Varun BhalodwalaVarun Bhalodwala
Information Technology Business Partner at FGF Brands/Wonder BrandsInformation Technology Business Partner at FGF Brands/Wonder Brands
Mary Jane VenusMary Jane Venus
Packaging Team Leader at FGF Brands Inc.Packaging Team Leader at FGF Brands Inc.
Calvin BurkeenCalvin Burkeen
Machine Operator at FGF BrandsMachine Operator at FGF Brands
Jemm Carlo ArcillaJemm Carlo Arcilla
Sanitation Worker at FGF BrandsSanitation Worker at FGF Brands
Amritpal KaurAmritpal Kaur
Customer Service Representative at ATS HealthcareCustomer Service Representative at ATS Healthcare