Jignesh Virani

- Manage all Process/Engineering Change requests, ensuring proper documentation and implementation of changes.

- Design & Develop variety of Jigs & Fixtures to reduce production time and support making process error-proof.
- Proficient in precision machining techniques and adept in various manufacturing processes such as coating, plating, and assembly, meticulously adhering to customer specifications.
- Evaluated non-conformances and devised precise rework instructions to rectify issues and reintroduce non-conforming parts seamlessly into production.
- Possessed a comprehensive understanding of Material Review Board (MRB) processes, adeptly handling material evaluation, conducting root cause analyses, and efficiently determining the disposition of non-conforming parts or materials.
- Led the New Product Introduction (NPI) process within the Engineering Department, collaborating closely with Planning and Project Management Office (PMO) teams.
- Represented the Engineering Department as a Subject Matter Expert (SME) for the ERP module, ensuring effective integration and optimization of systems.
- Demonstrated unwavering commitment to continuous improvement initiatives, driving impactful Kaizen events and implementing the 5S methodology to elevate operational efficiency and foster a culture of sustained improvement across the organization.
- Leading the NPI process for Engineering Department with contribution of Planning and PMO.
- Representing the Engineering Department for ERP module as a SME(Subject Matter Expert).
- Dedicated to continuous improvement initiatives, including Kaizen events and 5S methodology, to enhance operational efficiency and drive a culture of continuous improvement within the organization.

- Assigned to develop first product setup and first-off (FAI) critical aerospace product using new programs, blueprints, GD&T and new machine setup including 3-axis to 5-axis milling machines.

- Follow lean principles to ensure highest standards of manufacturing procedure.

- Determined optimal cutting speeds and positions and positioned machine settings accordingly.

- Setup new jobs and fixtures in the machine according to production schedule, ranging up to 6 meters in length.

- Wrote, designed, and produced run cycle programs.

Successfully communicated with programming and engineering on improving part quality and run-time improvements.