Summary
Overview
Work History
Education
Skills
Projects and Research
Other Experience
Current Preperations
Timeline
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Jerin James

Guelph,ON

Summary

  • Results-driven Manufacturing Engineer with over 3 years of experience in high-paced manufacturing environments, specializing in project management, quality control, and process optimization.
  • Skilled in APQP, PFMEA, Kaizen, Lean Manufacturing, Six Sigma, and 5S methodologies.
  • Proven experience in launching new products, tooling design, and production line setup.
  • Strong technical background with exposure to nuclear energy fundamentals, power plant engineering, and heat transfer systems.
  • Adept at problem-solving, cross-functional collaboration, and enhancing production efficiency through statistical process control and time studies.

Overview

6
6
years of professional experience

Work History

Manufacturing Engineer

Skyjack Guelph (Linamar)
Guelph, Canada
02.2023 - Current
  • Led the successful launch and setup of 3XN boom lifts at Skyjack Mexico, creating equipment trackers, tool lists, and part lists, and managing RFQs and purchase requests.
  • Prepared and maintained shop documentation, ensuring compliance with quality system requirements, including ISO 14001, TS 16949, and Linamar's Stepping Stool of Success strategy.
  • Collaborated with cross-functional teams to resolve non-conforming product issues, ensuring adherence to control drawings, specifications, and quality standards.
  • Designed and specified new tools, fixtures, and equipment, improving manufacturing processes and production efficiency.
  • Conducted time studies and historical data analysis to create realistic production schedules and improve process flow.
  • Participated in PFMEA development, new product work introductions, and lean manufacturing initiatives in line with LPS system requirements.
  • Supported 5S and lean initiatives, contributing to continuous improvement in department performance.

Process Engineer

Nova Steel Inc.
Woodstock, Ontario
04.2021 - 01.2023
  • Managed process optimization for the manufacturing of hollow steel tubes for the automotive industry, improving production efficiency and quality.
  • Analyzed root causes of production failures and implemented process alerts to prevent recurrence.
  • Led Six Sigma and lean strategies to reduce costs and increase product quality, using tools like DMAIC and APQP.
  • Conducted testing and performance monitoring using Universal strength-testing machines and ensured process capability through capability studies.
  • Assisted in plant layout design and ergonomic assessments to optimize production flow and reduce operational inefficiencies.

Junior Engineer - Production and Maintenance

Nedspice Pvt Ltd
Kochi, India
06.2018 - 12.2019
  • Developed and tracked project schedules using PERT and CPM techniques, enhancing operating and labor efficiency.
  • Monitored and reported project progress based on Key Performance Indicators (KPIs), ensuring timely delivery and resource allocation.
  • Contributed to plant layout improvements and ergonomic assessments to optimize production efficiency and worker safety.

Education

Master of Science -

University of Guelph
Canada
05.2021

Bachelor of Science -

Cochin University of Science And Technology
India
05.2017

Skills

  • Process Improvement
  • PFMEA
  • Six Sigma
  • 5S methodology
  • Manufacturing Processes
  • Cost-reduction strategies
  • Environmental practices
  • Waste Reduction

Projects and Research

  • Nuclear Power Applications in Manufacturing (Independent Study, 2021): Researched the use of nuclear energy, specifically small modular reactors (SMRs), to reduce carbon emissions in energy-intensive manufacturing processes.
  • Thermal Performance Analysis of Heat Exchangers for Nuclear Power Plants (University Project, 2017): Conducted an in-depth performance analysis of heat exchangers used in nuclear power systems, focusing on optimizing thermal efficiency and safety measures.

Other Experience

  • Participated in Gemba 5S and PDCA cycles to improve workstation efficiency and ensure compliance with continuous improvement processes.
  • Actively engaged in root cause analysis and corrective actions to resolve production bottlenecks and improve key performance metrics.
  • Strong knowledge of additive manufacturing methods and their application in tooling and production setups.

Current Preperations

  • Six Sigma Green Belt Certification
  • PMP certification

Timeline

Manufacturing Engineer

Skyjack Guelph (Linamar)
02.2023 - Current

Process Engineer

Nova Steel Inc.
04.2021 - 01.2023

Junior Engineer - Production and Maintenance

Nedspice Pvt Ltd
06.2018 - 12.2019

Master of Science -

University of Guelph

Bachelor of Science -

Cochin University of Science And Technology
Jerin James