JAYPALSINH GULABSINH RAHEVAR
Himmatnagar,India
Summary
Resourceful, hard Working plastics extruder operations expert with strong communication and organization skills. Highly motivated plastics manufacturing professional focused on reducing downtime and Increasing production. Calibration and verification of all test equipment. Efficient Presentation skill, providing training of 5S, Auditing of 5S. Tracking production metrics, tracing data, online operation, handling m/c, product testing. Qualified in quality control, shop maintenance and custodial duties, Handling Manpower. Solving troubleshooting problems in running machines. Raw material handling, set up and breakdown of machines. Responsible for all aspects of operating extrusion line, including but not limited to hooking up of raw materials programing of blend system setting up new orders, including product packaging of product for shipment, all necessary documentation and cleanliness of area.
Overview
14
14
years of professional experience
Work History
Blown Film Specialist
POLYKAR INC
EDMONTON SW, Canada
05.2025 - Current
- Company Overview: POLYKAR Is an innovative world-class manufacturer of sustainable flexible packaging solutions, producing PE film, garbage bags, compostable bags, food and industrial packaging.
- Expertise on W&H 3 LAYER OPTIMAX (1200 lb/hr, 87”wide width) & REIFENHAUSER EVO (1000 & 500 lb/hr 98”& 50” wide width).
- Setting up and operating extrusion machines, monitoring the production process, performing quality checks, and maintaining equipment.
- Identifying and troubleshooting any issues that arise, and making necessary adjustments to maintain optimal production and product quality.
- Performing routine maintenance on the extrusion equipment, such as cleaning, lubricating and assisting with minor repairs to minimize downtime.
- Collaborating with other team members and communicating effectively regarding production status and any issues.
- Concern and prepare shift schedule for manpower and day to day activities.
- Keep proper housekeeping and maintain 5S of shop floor area.
- Maintain the production status report.
- Ensure the quality of the product as per customer reference sample.
- Zone area processing leader in production like as process setting, production change, planning, daily production report, tool change and material trial taken.
- POLYKAR Is an innovative world-class manufacturer of sustainable flexible packaging solutions, producing PE film, garbage bags, compostable bags, food and industrial packaging.
Production Engineer
GHANA STEEL & PLASTIC LTD
TEMA, Ghana
08.2022 - 02.2025
- Company Overview: GHANA STEEL & PLASTIC LTD, Produced Plastic Packaging, Shopping Bags, singlet, Polybags, Garbage bags, Side & Bottom Bags, Plain Ld, Water Sachets, Shrink Film etc.
- Handling on Plastech & rajoo 3-layer extrusion machines.(1.8meter wide width & 280/350 kg/hr output / 50th Monolayer Machines & Recycling machines).
- Manpower handling.
- Troubleshooting of blown film m/c.
- Reporting of shift production to production manager.
- Concern and prepare shift schedule for manpower and day to day activities.
- Keep proper housekeeping and maintain 5S of shop floor area.
- Maintain the production status report.
- Ensure the quality of the product as per customer reference sample.
- Zone area processing leader in production like as process setting, production change, planning, daily production report, tool change and material trial taken.
- GHANA STEEL & PLASTIC LTD, Produced Plastic Packaging, Shopping Bags, singlet, Polybags, Garbage bags, Side & Bottom Bags, Plain Ld, Water Sachets, Shrink Film etc.
Polyolefin Specialist (Production & Maintenance BFL Plant)
OMNIK LIMITED
LAGOS, Nigeria
07.2019 - 07.2022
- Company Overview: OMNIK LIMITED- Plastic products manufacturing company, The main products Of the company is various types of Flexible packaging, like a [water packaging Film, Shrink film, lamination film, mulch film, stretch hood film and cling film]. The daily output of the entire company is as well over 65 to 70 metric tones.
- Handle the shift in the production department.
- Handling of manpower in proper way and efficient use of man and material.
- Concern and prepare shift schedule for manpower and day to day activities.
- Keep proper housekeeping and maintain 6s of shop floor area.
- Set the process parameters on the PLC as per customer requirements, Handle the troubleshooting on the line, maintain the production shift report, efficiency report, production order etc.
- Strong knowledge about maintenance like a Die punch opening & Reassembling, gravimetric dosing, winder hydraulic & pneumatic work, Air ring Maintenance, Thickness controller Maintenance etc.
- Taken trial of different types of raw material.
- Maintenance, Installation, Commissioning and Different types of machine calibration.
- Successfully Handled the processing material like MLLDPE, LLDPE, LDPE, HDPE, MDPE, PP and Additives.
- Reporting of shift production to Senior manager and direct MD sir.
- OMNIK LIMITED- Plastic products manufacturing company, The main products Of the company is various types of Flexible packaging, like a [water packaging Film, Shrink film, lamination film, mulch film, stretch hood film and cling film]. The daily output of the entire company is as well over 65 to 70 metric tones.
Shift Engineer
HADEX SL LTD.
, Sierra Leone
04.2018 - 05.2019
- Company Overview: HADEX SL LTD. Produce or manufacture PVC PIPES, PVC CEILING PLAIN AND CORRUGATED PIPES & PACKAGING FILM.
- Handling on Reifenhauser Kifel 3-layer extrusion machine.(1.8meter wide width & 450 kg/hr output & Monolayers machines).
- Manpower handling.
- Troubleshooting of blown film m/c.
- Reporting of shift production to production manager.
- Concern and prepare shift schedule for manpower and day to day activities.
- Keep proper housekeeping and maintain 5S of shop floor area.
- Maintain the production status report.
- Ensure the quality of the product as per customer reference sample.
- Zone area processing leader in production like as process setting, production change, planning, daily production report, tool change and material trial taken.
- HADEX SL LTD. Produce or manufacture PVC PIPES, PVC CEILING PLAIN AND CORRUGATED PIPES & PACKAGING FILM.
Shift Supervisor
Rowad national plastic co.ltd
Hail, Saudi Arabia
01.2015 - 03.2018
- Company Overview: ROWAD produces innovative plastics products such as Pipes Solutions, Handling Solutions, Agriculture Solutions, Water Solution & General Plastic.
- Handling on luigi bandera S.P.A Italy 5layer extrusion machine.(18meter wide width & 2000kg/hr output Agricultural film & Geomembrane sheet).
- Manpower handling.
- Troubleshooting of blown film m/c.
- Successfully handled the processing material MLLDPE, LLDPE, LDPE, HDPE, EVA, UV stabilizer and Additives.
- Reporting of shift production to production manager.
- Concern and prepare shift schedule for manpower and day to day activities.
- Keep proper housekeeping and maintain 5S of shop floor area.
- Maintain the production status report.
- Ensure the quality of the product as per customer reference sample.
- Zone area processing leader in production like as process setting, production change, planning, daily production report, tool change and material trial taken.
- ROWAD produces innovative plastics products such as Pipes Solutions, Handling Solutions, Agriculture Solutions, Water Solution & General Plastic.
Junior Engineer
VISHAKHA POLYFAB PVT. LTD
AHMEDABAD
08.2011 - 12.2014
- Company Overview: Flexible packaging industry and India’s largest high barrier 9/7/5 & 3 multilayer Packaging film manufacturer. ISO- 22000:2005, 9001:2008 and BRC certified Company.
- Experience in most sophisticated Automatic BFL line.
- Operation of 5-layer Reifenhauser kifel extrusion Germany(550kg/hr output).
- Operation of 7-layer & 9-layer Brampton engineering Canada(650/350kg/hr output).
- Successfully handled the process operations of the following materials on blown films line: MLLDPE, LLDPE, LDPE, HDPE, POLYAMIDE(NYLON), EVOH & ADHESIVE RESIN.
- Analysis of online production and inspection of finished product and troubleshooting, maintaining the records of production, check all machine parameters, profiles to the controlling panel, all machines utilities are maintained to optimum level performance.
- Quality of product is achieved as per customers specification and satisfactions, all staff and labours are managed efficiently and timely trained them.
- Prepare a well summary report of daily, weekly and monthly production, maintenance, manpower, wastage percentage store and other expenses, Raw material and finished stock, loss analysis and major problem.
- Handled operations Nylon Barrier film, EVOH high Barrier film, liquid packaging, edible oil, dairy product, frozen and dried food, vacuum pouch, laminated film and LD base shrink film.
- Reporting of shift production to assistant section manager.
- Flexible packaging industry and India’s largest high barrier 9/7/5 & 3 multilayer Packaging film manufacturer. ISO- 22000:2005, 9001:2008 and BRC certified Company.
Education
Diploma Plastic Engineer -
Govt. Polytechnic
Chhota-udaipur06.2012
S.S.C -
Gujarat Secondary Education Board
03.2006
Skills
- Positive attitude
- Hard working
- Target oriented
- Team work
- Self-motivated
- Quick Learner
- MS Office
- Enterprise Resource Planning (ERP)
- Systems, Applications and Products (SAP)
- Auto Count
Languages
- English
- Hindi
- Gujarati
Hobbies and Interests
- Traveling
- Listening to music
- Reading
- Watching TV
- Playing Cricket
Training
- TOP – O – PLAST, VADODARA, Trainee Engineer, Worked in various plastic raw material processing, quality control and general maintenance, 06/25/09, 12/26/09
- RUDRA EXTRUSION TECHNIK, AHMEDABAD, Trainee Engineer, Worked in assembly of blown film machine, general maintenance installation and commissioning, 12/27/10, 06/26/11
Disclaimer
All the above information is true as per my best knowledge. I’ll try my best for the growth of your organization.
Training Programs
- Training on 5S, Rowad National Plastic Co. Ltd, Hail, Saudi Arabia
- Fire Safety and Evacuation, Rowad National Plastic Co. Ltd, Hail, Saudi Arabia
Personal Information
- Passport Number: T9707852
- Date of Birth: 09/28/90
- Marital Status: Married
Timeline
Blown Film Specialist
POLYKAR INC
05.2025 - Current
Production Engineer
GHANA STEEL & PLASTIC LTD
08.2022 - 02.2025
Polyolefin Specialist (Production & Maintenance BFL Plant)
OMNIK LIMITED
07.2019 - 07.2022
Shift Engineer
HADEX SL LTD.
04.2018 - 05.2019
Shift Supervisor
Rowad national plastic co.ltd
01.2015 - 03.2018
Junior Engineer
VISHAKHA POLYFAB PVT. LTD
08.2011 - 12.2014
Diploma Plastic Engineer -
Govt. Polytechnic
S.S.C -
Gujarat Secondary Education Board
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