Jacob Tustin
Innisfil,ON
Summary
Experienced Team Manager with over 10 years in manufacturing and maintenance engineering within high-speed, automotive production environments. Proven track record of leading diverse teams, including skilled trades and engineers, to achieve production goals, improve equipment reliability, and enhance safety standards. Expertise in driving continuous improvement initiatives, managing preventative maintenance programs, and fostering a culture of collaboration to support operational excellence. Skilled in implementing the Ford Production System, developing training programs, and utilizing data-driven solutions to resolve complex technical challenges. Adept at managing multiple facilities and departments, ensuring safety compliance, and delivering results in fast-paced manufacturing settings.
Overview
14
14
years of professional experience
Work History
Team Manager - Body Maintenance
Ford Motor Company
Oakville, Ontario
03.2023 - Current
- Lead and manage a diverse team of 130 trades, including electricians, millwrights, toolmakers, pipe fitters, welders, and 6 direct maintenance supervisors across multiple shifts.
- Oversee all aspects of maintenance and facility operations for 3 buildings supporting production, ensuring equipment and tooling are maintained and ready for production use.
- Develop and execute preventative maintenance strategies, driving equipment uptime and productivity across production equipment.
- Spearhead safety initiatives, creating job formats for supervisors to improve tracking and minimize injury risks, leading to measurable improvements in safety metrics.
- Lead root cause analysis meetings to identify and implement permanent corrective actions for production bottlenecks and quality issues.
- Manage tool and parts inventory, optimizing cost-efficiency for equipment repairs and new procurement.
- Champion communication across shifts, facilitating meetings to address hot issues and share department metrics, ensuring alignment with production goals.
- Collaborate with the training coordinator to design high quality in depth training programs, ensuring all trades receive industry-leading skill development.
- Achieve production volumes and resolve shortfalls through structured 4D events, providing data-driven explanations for tooling performance deviations.
Senior Engineering Specialist - Controls
Ford Motor Company
Oakville, ON
05.2018 - 03.2023
- Developed and implemented engineering solutions to improve product performance.
- Led automation projects, utilizing plant monitoring software (FIS) to review and improve cycle times, ensuring production efficiency and reliability.
- Troubleshot and optimized PLC, robot, and automation systems to minimize downtime and maximize operational performance.
- Led and mentored maintenance supervisors during complex breakdowns, providing technical support and ensuring quick resolutions.
- Programmed and installed new body tooling and conveyance systems, ensuring smooth integration of engineering changes and continuous improvement efforts.
- Created 4D reports and presented findings to director-level management, identifying and addressing critical performance issues.
Engineering Specialist - Body Dimensional Control
Ford Motor Company
Oakville, ON
01.2018 - 05.2018
- Managed the operation of CMM, Datamyte, and other metrology equipment to deliver dimensionally stable sheet metal bodies for assembly.
- Supervised a team of skilled trades and hourly inspectors, ensuring part coordination and quality standards were met throughout the production process.
- Conducted root cause analysis on production issues, driving continuous improvement initiatives to optimize quality and efficiency.
- Delivered containment and response strategies for production-related quality concerns, collaborating with production teams to resolve issues swiftly.
Electrical Welding Robot Technician (442A)
Ford Motor Company
Oakville, ON
03.2015 - 01.2018
- Performed preventative maintenance on robotic systems and PLCs to ensure uninterrupted production, working with various Fanuc robots and drives.
- Led troubleshooting efforts to resolve complex automation issues, minimizing downtime and optimizing equipment performance.
- Worked closely with production and maintenance supervisors on continuous improvement projects, contributing to enhanced productivity and equipment reliability.
- Assisted in spare parts sourcing and inventory management, ensuring timely repairs and minimal production disruptions.
Industrial Electrician /Electrical Apprentice
P&F Tool and Die, Magna
Concord, Ontario
03.2011 - 03.2015
- Troubleshot and repaired electrical systems, PLCs, robotics, and mechanical issues across multiple press lines and production equipment.
- Installed and commissioned new equipment, including servo-assisted transfer systems and upgraded control systems on Aida press lines.
- Conducted preventative maintenance tasks on 17 press lines, ensuring equipment uptime and optimizing production output.
- Applied skills in machining, milling, lathe work, and surface grinding to support toolmaking and production needs.
Education
Industrial Electrician (442A) -
Humber Institute of Technology And Advanced Learning
Toronto, ON04-2014
Magna Technical Training Centre
Brampton01-2012
Skills
- Leadership & Team Management: Proven ability to lead cross-functional teams, mentor supervisors, and drive department success
- Maintenance Management: Expertise in developing and executing preventative maintenance programs to maximize equipment uptime
- Automation & Robotics: Deep knowledge of PLCs, robots, and automation systems troubleshooting and optimization
- Continuous Improvement: Skilled in applying Six Sigma, Ford Production System, and lean manufacturing techniques to improve production and reduce costs
- Safety & Compliance: Focused on maintaining a safe work environment, with a track record of improving safety metrics and ensuring compliance with industry standards
- Problem-Solving & Root Cause Analysis: Strong ability to identify issues, lead root cause analysis meetings, and implement corrective actions to resolve production challenges
- Training & Development: Experience creating and implementing training programs to ensure skill development and team competency
- Process Optimization: Expertise in analyzing cycle times, addressing bottlenecks, and optimizing automation and production systems
Timeline
Team Manager - Body Maintenance
Ford Motor Company
03.2023 - Current
Senior Engineering Specialist - Controls
Ford Motor Company
05.2018 - 03.2023
Engineering Specialist - Body Dimensional Control
Ford Motor Company
01.2018 - 05.2018
Electrical Welding Robot Technician (442A)
Ford Motor Company
03.2015 - 01.2018
Industrial Electrician /Electrical Apprentice
P&F Tool and Die, Magna
03.2011 - 03.2015
Industrial Electrician (442A) -
Humber Institute of Technology And Advanced Learning
Magna Technical Training Centre