Summary
Work History
Education
Skills
Accomplishments
Additional Information
Timeline
Generic

Ian Clarke

Chilliwack,BC

Summary

Dedicated Maintenance Manager offering 13 years of successful team management in maintenance-driven roles. Adept at scheduling facilities maintenance to minimizing downtime and safety hazards. Well-versed in equipment troubleshooting and repair with focus on HSE, quality and efficiency.

Work History

Maintenance Manager

Kingspan Insulated Panels
Langley, BC
02.2010 - 12.2022
  • I was responsible for a team of millwrights and electricians that carried out all duties on production lines in a safe manor
  • I was responsible for all training aspects with new and existing employees
  • I managed an annual maintenance budget to keep in compliance
  • I managed KPI's including machine availability and budget control
  • I managed multi million dollar capexs to include complete line installations and retro fits of new machines including integration of new machines to old lines
  • I was responsible for the creation and implementation of a CMMS system
  • I was also doing controls support for other plants in North America and the facility that I worked in
  • Increased productivity by reducing downtime, budgeting effectively, allocating tasks and maintaining high standards of safety and work quality.
  • Provided guidance to management regarding project bids for onsite improvements.

Maintenance Supervisor

Kingspan Insulated Panels
Holywell , UK
04.2004 - 02.2010
  • Monitored employee work tasks while installing, aligning and balancing new equipment for projects.
  • Adjusted machine settings to maximize performance and equipment longevity.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Increased productivity by reducing downtime, budgeting effectively, allocating tasks and maintaining high standards of safety and work quality.

Maintenance Technician

Toyota
Deeside, UK
09.1994 - 04.2004
  • Toyota Maintenance Technician from 1999 to 2004
  • Completed daily, weekly and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
  • Reviewed technical documentation to complete equipment maintenance and repair.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Toyota Production OPerator from 1994 to 1999
  • Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
  • Supported machine operators in setup and operation of production equipment resulting in efficient runs.
  • Used equipment properly to avoid workplace hazards or injuries.
  • Supported production needs by performing routine tasks using standard procedures and equipment.
  • Organized work to meet demanding production goals.
  • Resolved issues quickly to maintain productivity goals.

Production Operator

Kemitron Printed Circuits
Hawarden, UK
01.1989 - 09.1994
  • Worked with supervisor to coordinate workflow and updated daily production team accordingly.
  • Inspected final products to assess compliance with quality standards and established tolerances.
  • Supported production needs by performing routine tasks using standard procedures and equipment.
  • Displayed good knowledge of safe operating and emergency procedures development and implementation.

Education

Toyota

Skills

  • 13 Years experience in maintenance management on high output continuous production machines including design, install, commissioning and upkeep
  • 19 years experience with Panel manufacturing with POLY ISO Chemical equipment, including design, install and commissioning and switch over from CFC to Pentane
  • Worked with PIR core, Mineral Wool Core and Polystyrene Core
  • Implemented fully functioning CMMS System
  • Black belt in six sigma
  • LOTO trainer qualified
  • Qualified Industrial Electrician and Industrial Mechanic
  • Hands on Experience programming and fault finding on PLC's VFD's, Servo Drives and HMI's
  • Personnel Skill Assessments
  • Outside Contractor Oversight
  • Detailed Instruction
  • Task Prioritization

Accomplishments

2012 Installation and integration of an automated flying saw into the current production line

2014 Installation and integration of a new 80FT x 80FT Cooling Machine

2018 Installation and Commissioning of a full POLY Blending system

2018 Installation and Commissioning of a new Pump Table for the poly ISO injection system

2018 Installation and Commissioning of New Chemical Bulk Tanks

2020 Build, Install and Commission systems to run new product IPN Quadcore

2022 Installation of New $4 Million dollar line

Additional Information

References available on request

Timeline

Maintenance Manager

Kingspan Insulated Panels
02.2010 - 12.2022

Maintenance Supervisor

Kingspan Insulated Panels
04.2004 - 02.2010

Maintenance Technician

Toyota
09.1994 - 04.2004

Production Operator

Kemitron Printed Circuits
01.1989 - 09.1994

Toyota
Ian Clarke