Gavan Singh
Mountain House
Summary
Forward-thinking, results-oriented Packaging Engineer with 8+ years of cross-industry experience in medical technology, automotive, and high-tech sectors. Proven ability to lead end-to-end packaging lifecycle: from concept development, testing, and validation to global scale-up and cost optimization. Background in regulated environments with experience in CGMP, FDA Title 21 CFR, ISTA/ASTM testing, and SAP/PLM systems. Adept in mentoring cross-functional teams, managing global suppliers, and driving innovation and sustainability in packaging systems.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Packaging Engineer II – Technical Lead
Varian – A Siemens Healthineers Company
03.2022 - Current
- Led development and optimization of packaging systems for field replacement units (FRUs) across the US, Europe, and Asia.
- Designed packaging for sensitive medical equipment with a focus on compliance, ISTA testing, and global shipping integrity.
- Developed and executed validation protocols, including ISTA 3A/3B and custom drop/compression tests.
- Managed supplier packaging design and testing strategy; provided feedback and oversight during subcomponent trials.
- Spearheaded $50K+ cost savings in FY24 through packaging consolidation, material reduction, and smarter logistics.
- Drove sustainability strategy — reduced packaging waste by over 40% via material swaps and smarter vendor designs.
- Oversaw documentation systems: ECNs, test reports, CAD reviews, redlines, discrepancy reports, Maxloading, SAP.
- Introduced structured validation framework for subcomponent packaging suppliers.
- Developed and deployed cross-site packaging dashboard for internal requests and KPI tracking.
Packaging Engineer – NPI & Global Support (Contract)
Arista Networks
06.2021 - 03.2022
- Owned packaging development for 10+ NPI programs, working closely with cross-functional teams (Product Management, Quality, Logistics, and CM partners).
- Led shipping validation through boundary and damage testing (Westpak); improved packaging pass rate and reduced returns.
- Designed packaging for complex server and optical networking components, including custom foam, ESD protection, and bulk shipping configurations.
- Key contributor to Direct Fulfillment packaging readiness at new Foxconn Houston facility.
- Built out packaging deviation protocols and SOP improvements for global CM sites (Singapore, Guadalajara, Amsterdam).
Packaging Engineer & Logistics Coordinator
DRÄXLMAIER Group
01.2019 - 06.2021
- Led packaging projects for high-visibility automotive clients including Tesla (Model 3/Y/X) and Lucid Motors.
- Championed packaging redesign for multiple lines, achieving quarterly cost savings goals and reducing environmental impact.
- Designed packaging systems using ArtiosCAD and TOPS Pro across materials (corrugated, plastic corrugate, racks, foams, pallets).
- Established WIP packaging strategies for injection molding and process departments.
- Coordinated ECO implementation and collaborated with internal production, logistics, and external Tier 2/3 suppliers.
- Developed engineering time studies for packaging labor cost and production efficiency.
- Built standard Packaging Data Sheets for Tesla Portal compliance and internal audits.
Packaging Engineering Intern
The Wine Group
06.2017 - 12.2017
- Standardized packaging testing equipment in QA lab and developed SOPs.
- Conducted performance validation using torque, seal strength, rub, burst, and compression tests.
- Procured seal-testing chamber and improved issue-tracking protocols for bottling plant.
- Completed CGMP certification and created training for plant teams on packaging compliance.
Education
Bachelor of Science - Packaging Engineering
San Jose State University
San Jose, CA01.2018
Associate Degree - Behavioral & Social Science
San Joaquin Delta College
Stockton, CA01.2016
Skills
- Packaging System Design (Design/ Develop- Test-Validate- Implement)
- Technical Leadership
- ISTA/ASTM Testing & Validation- 2A, 3A/3B, D4169
- PLM System- Agile, SAP, Siemens Teamcenter
- CAD Redlines, CAD Pull/ Review
- Sustainability & Cost Savings Initiatives
- CGMP & Regulatory Compliance
- Supply Chain & Vendor Management
- SOPs, ECN and Document Control
- CAPAs, IRs, FMEAs
- Cross-Functional Project Leadership
Certification
- Mastery in Packaging Management, Clemson University (Packaging School)
- Medical Device & Pharmaceutical Packaging – Validation (IQ, OQ, PQ), ISO, ASTM, Title 21 CFR, Not Provided
- CGMP Certification, Cornell University
- Packaging Laws & Regulations, Clemson University
Technical Tools
- SAP
- PLM
- TOPS Pro and Maxloading
- Microsoft Office
- ISTA/ASTM Protocols
- CAPAs, IRs
- ECNs
- SOP/Work Instruction Authoring
- CAD Redlines
- FDA & ISO Standards
Timeline
Packaging Engineer II – Technical Lead
Varian – A Siemens Healthineers Company
03.2022 - Current
Packaging Engineer – NPI & Global Support (Contract)
Arista Networks
06.2021 - 03.2022
Packaging Engineer & Logistics Coordinator
DRÄXLMAIER Group
01.2019 - 06.2021
Packaging Engineering Intern
The Wine Group
06.2017 - 12.2017
Associate Degree - Behavioral & Social Science
San Joaquin Delta College
Bachelor of Science - Packaging Engineering
San Jose State University
Similar Profiles
NEETA GAIKWAADNEETA GAIKWAAD
Sr. Intercompany Analyst at Varian-A Siemens Healthineers CompanySr. Intercompany Analyst at Varian-A Siemens Healthineers Company
Mahesh GaikwadMahesh Gaikwad
Senior Program / Project Manager at Varian, a Siemens Healthineers companySenior Program / Project Manager at Varian, a Siemens Healthineers company
John SmithJohn Smith
Sr. Clinical Implementation Consultant at Siemens Healthineers, Varian DivisionSr. Clinical Implementation Consultant at Siemens Healthineers, Varian Division
Henry CharlesworthHenry Charlesworth
General Warehouse Associate at Home DepotGeneral Warehouse Associate at Home Depot
Ward channWard chann
Financial Advisor at Self-employedFinancial Advisor at Self-employed