Gavan Singh
Mountain House
Summary
Forward-thinking, results-oriented Packaging Engineer with 8+ years of cross-industry experience in medical technology, automotive, and high-tech sectors. Proven ability to lead end-to-end packaging lifecycle: from concept development, testing, and validation to global scale-up and cost optimization. Background in regulated environments with experience in CGMP, FDA Title 21 CFR, ISTA/ASTM testing, and SAP/PLM systems. Adept in mentoring cross-functional teams, managing global suppliers, and driving innovation and sustainability in packaging systems.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Packaging Engineer II – Technical Lead
Varian – A Siemens Healthineers Company
03.2022 - Current
- Led development and optimization of packaging systems for field replacement units (FRUs) across the US, Europe, and Asia.
- Designed packaging for sensitive medical equipment with a focus on compliance, ISTA testing, and global shipping integrity.
- Developed and executed validation protocols, including ISTA 3A/3B and custom drop/compression tests.
- Managed supplier packaging design and testing strategy; provided feedback and oversight during subcomponent trials.
- Spearheaded $50K+ cost savings in FY24 through packaging consolidation, material reduction, and smarter logistics.
- Drove sustainability strategy — reduced packaging waste by over 40% via material swaps and smarter vendor designs.
- Oversaw documentation systems: ECNs, test reports, CAD reviews, redlines, discrepancy reports, Maxloading, SAP.
- Introduced structured validation framework for subcomponent packaging suppliers.
- Developed and deployed cross-site packaging dashboard for internal requests and KPI tracking.
Packaging Engineer – NPI & Global Support (Contract)
Arista Networks
06.2021 - 03.2022
- Owned packaging development for 10+ NPI programs, working closely with cross-functional teams (Product Management, Quality, Logistics, and CM partners).
- Led shipping validation through boundary and damage testing (Westpak); improved packaging pass rate and reduced returns.
- Designed packaging for complex server and optical networking components, including custom foam, ESD protection, and bulk shipping configurations.
- Key contributor to Direct Fulfillment packaging readiness at new Foxconn Houston facility.
- Built out packaging deviation protocols and SOP improvements for global CM sites (Singapore, Guadalajara, Amsterdam).
Packaging Engineer & Logistics Coordinator
DRÄXLMAIER Group
01.2019 - 06.2021
- Led packaging projects for high-visibility automotive clients including Tesla (Model 3/Y/X) and Lucid Motors.
- Championed packaging redesign for multiple lines, achieving quarterly cost savings goals and reducing environmental impact.
- Designed packaging systems using ArtiosCAD and TOPS Pro across materials (corrugated, plastic corrugate, racks, foams, pallets).
- Established WIP packaging strategies for injection molding and process departments.
- Coordinated ECO implementation and collaborated with internal production, logistics, and external Tier 2/3 suppliers.
- Developed engineering time studies for packaging labor cost and production efficiency.
- Built standard Packaging Data Sheets for Tesla Portal compliance and internal audits.
Packaging Engineering Intern
The Wine Group
06.2017 - 12.2017
- Standardized packaging testing equipment in QA lab and developed SOPs.
- Conducted performance validation using torque, seal strength, rub, burst, and compression tests.
- Procured seal-testing chamber and improved issue-tracking protocols for bottling plant.
- Completed CGMP certification and created training for plant teams on packaging compliance.
Education
Bachelor of Science - Packaging Engineering
San Jose State University
San Jose, CA01.2018
Associate Degree - Behavioral & Social Science
San Joaquin Delta College
Stockton, CA01.2016
Skills
- Packaging System Design (Design/ Develop- Test-Validate- Implement)
- Technical Leadership
- ISTA/ASTM Testing & Validation- 2A, 3A/3B, D4169
- PLM System- Agile, SAP, Siemens Teamcenter
- CAD Redlines, CAD Pull/ Review
- Sustainability & Cost Savings Initiatives
- CGMP & Regulatory Compliance
- Supply Chain & Vendor Management
- SOPs, ECN and Document Control
- CAPAs, IRs, FMEAs
- Cross-Functional Project Leadership
Certification
- Mastery in Packaging Management, Clemson University (Packaging School)
- Medical Device & Pharmaceutical Packaging – Validation (IQ, OQ, PQ), ISO, ASTM, Title 21 CFR, Not Provided
- CGMP Certification, Cornell University
- Packaging Laws & Regulations, Clemson University
Technical Tools
- SAP
- PLM
- TOPS Pro and Maxloading
- Microsoft Office
- ISTA/ASTM Protocols
- CAPAs, IRs
- ECNs
- SOP/Work Instruction Authoring
- CAD Redlines
- FDA & ISO Standards
Timeline
Packaging Engineer II – Technical Lead
Varian – A Siemens Healthineers Company
03.2022 - Current
Packaging Engineer – NPI & Global Support (Contract)
Arista Networks
06.2021 - 03.2022
Packaging Engineer & Logistics Coordinator
DRÄXLMAIER Group
01.2019 - 06.2021
Packaging Engineering Intern
The Wine Group
06.2017 - 12.2017
Associate Degree - Behavioral & Social Science
San Joaquin Delta College
Bachelor of Science - Packaging Engineering
San Jose State University
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