Freddy Babu
Woodstock,ON
Summary
Experienced engineering professional skilled in technical problem-solving and system optimization. Proven ability to drive project success through collaboration and a results-driven approach. Recognized for adaptability and reliability in dynamic work environments, showcasing technical expertise and strong teamwork skills.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Quality Engineering Specialist
SAF Holland Canada
05.2021 - Current
- Spearhead quality engineering initiatives in a Tier 1 automotive environment, ensuring compliance with IATF 16949 and ISO 9001 standards.
- Lead and facilitate Advanced Product Quality Planning (APQP) activities, including development and maintenance of Control Plans, Process Flow Diagrams, and PFMEAs for new product launches and engineering changes.
- Conduct Root Cause Analysis (RCA) and implement Corrective and Preventive Actions (CAPA) using tools like 8D, 5 Whys, and Fishbone Diagrams to resolve internal and customer-reported non-conformities.
- Design and optimize inspection methods, gauging techniques, and measurement systems (MSA) to ensure accurate product verification and process capability (Cp/Cpk).
- Collaborate cross-functionally with Engineering, Production, and Supply Chain teams to align manufacturing processes with customer-specific requirements and internal quality goals.
- Evaluate and qualify new and existing suppliers via audits, scorecards, and development programs to ensure component reliability and performance.
- Prepare, revise, and control quality documentation including Quality Manuals, SOPs, Work Instructions, and Process Audit Reports.
- Support and lead internal audits and customer audits, ensuring timely closure of findings and continual improvement of the Quality Management System (QMS).
- Procure and validate inspection fixtures, functional gauges, and CMM programs to enhance in-line and final product inspection.
- Achieved a 30% reduction in internal rework/scrap through proactive process control and defect elimination initiatives.
Setup Technician
Tenneco Canada
11.2020 - 05.2021
- Performed setups and changeovers on high precision manufacturing equipment, including CNC, press, and automated assembly machines, ensuring optimal run conditions.
- Conducted trial runs and validation checks during initial machine launches and production ramp-up to confirm operational readiness.
- Executed preventive maintenance and machine troubleshooting to minimize downtime and maintain consistent production flow.
- Read and interpreted technical drawings, blueprints, and job instructions to ensure parts were machined to exact specifications.
Lead Manager
Walmart Canada
08.2018 - 11.2020
- Make sure enough manpower is available for daily activities
- To maintain PI accuracy
- Assigning associates to areas of the sales floor
- Checking the Inventory of products
- Report incidents and accidents and maintain records
Jr. Quality Assurance Engineer
Apollo Tyres
02.2017 - 03.2018
- Supported in-process and final inspection activities across various production lines, ensuring adherence to customer and regulatory specifications.
- Conducted incoming material inspections and maintained Non-Conformance Reports (NCRs) and Inspection Test Reports (ITRs).
- Monitored and reported Statistical Process Control (SPC) data to identify process variability and support process improvement.
- Created and maintained detailed QA documentation including Inspection Checklists, First Article Inspection (FAI) records, and deviation permits.
- Participated in customer complaint investigations, collected samples/data, and contributed to Failure Mode and Effects Analysis (FMEA) sessions.
- Played a key role in maintaining conformance to ISO 9001 quality standards and preparing documentation for third-party audits.
- Trained shop floor personnel on quality standards, inspection techniques, and defect prevention methods.
- Contributed to a 15% reduction in customer complaints by identifying and addressing critical issues in the compounding and curing stages.
Education
Ontario College Diploma - Manufacturing Engineering Technician
Fanshawe College
London, ON01.2019
Ontario College Graduate Certificate - Practical Elements of Mechanical Engineering
Fanshawe College
London, ON01.2018
Bachelors in Engineering - Mechanical Engineering
Visvesaraya Technological University
Karnataka, India01.2017
Skills
- Skilled in statistical process control and CAPA
- Proficient in advanced measurement systems
- Skilled in managing ERP and QMS platforms
- Proficient in Microsoft Excel (VBA, Pivot Tables)
- Familiarity with IATF 16949 and ISO 9001 standards
- Knowledge of ASME Section IX and AWS D11 codes
Certification
- Engineering in Trainee, Professional Engineers Ontario, # 100559643
- CSA 178.2 Level 1 Weld Inspector, Canadian Welding
- Certification in Lean Six Sigma Black Belt, CSSC
- Certification in Advanced GD&T
- Certified Auditor
Timeline
Quality Engineering Specialist
SAF Holland Canada
05.2021 - Current
Setup Technician
Tenneco Canada
11.2020 - 05.2021
Lead Manager
Walmart Canada
08.2018 - 11.2020
Jr. Quality Assurance Engineer
Apollo Tyres
02.2017 - 03.2018
Ontario College Diploma - Manufacturing Engineering Technician
Fanshawe College
Ontario College Graduate Certificate - Practical Elements of Mechanical Engineering
Fanshawe College
Bachelors in Engineering - Mechanical Engineering
Visvesaraya Technological University
Similar Profiles
Malcolm RhodesMalcolm Rhodes
Maintenance Assistant at SAF Holland USAMaintenance Assistant at SAF Holland USA
Swapnatai DesaiSwapnatai Desai
Software Verification and Validation Engineer at SAF-HOLLAND Group (TCI)Software Verification and Validation Engineer at SAF-HOLLAND Group (TCI)
Fulton PlummerFulton Plummer
Machine Operator at SAF Holland USAMachine Operator at SAF Holland USA
Nikki GoldrickNikki Goldrick
Artist at London Arts CouncilArtist at London Arts Council
Amal JoseAmal Jose
Dispatcher at Ottaway Motor ExpressDispatcher at Ottaway Motor Express