Farooq Baba Shaik
London,ON
Summary
Power Engineering professional with a Bachelor’s degree and three years of experience in combined cycle and thermal power plants. Successfully implemented a Continuous Improvement Plan (CIP) utilizing Six Sigma methodology, resulting in annual savings of CA$50,000 by enhancing hydrogen purity in generators. Proficient in process control systems including SCADA, DCS, and PLC, alongside strong expertise in robotics instrumentation and control systems. Demonstrates effective communication skills through technical presentations and safety training sessions while managing multiple projects efficiently.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Production Coordinator
Seenergy Foods Limited
09.2023 - Current
- Spearheaded the launch of a diverse range of ready-to-eat Individually Quick Frozen (IQF) ingredients, including both organic and conventional options
- Focused on delivering a product line that reflects a commitment to health-conscious and natural food solutions
- Planned and managed operational logistics for production workflows, ensuring efficiency and alignment with schedules
- Collaborated with cross-functional teams to coordinate activities and resolve issues effectively
- Maintained and tracked inventory levels of materials, ensuring timely availability to meet production goals
- Prepared detailed reports on production metrics, including work progress, material usage, and output rates, utilizing manual and computerized systems
- Monitored production schedules to optimize timelines and minimize downtime, enhancing overall operational efficiency
- Supported compliance with quality standards and production protocols to maintain consistency in deliverables
- Tools Used: Google Suite, MS Excel, MS Word, SAP, HMI
Operation Team Member
Aspire Food Group
10.2022 - 08.2023
- Operated and maintained production line equipment in a fast-paced insect farming facility
- Ensured adherence to Health and Safety, Food Safety, and GMP protocols to maintain high-quality production standards
- Conducted cleaning, sanitization, and reassembly of industrial equipment according to standard operating procedures
- Performed quality inspections to meet stringent product specifications and regulatory requirements
- Collected and analyzed production data to monitor processes and suggest improvements for efficiency
- Investigated and reported equipment malfunctions, collaborating with the leadership team for timely resolutions
- Adopted a continuous improvement mindset, proposing creative solutions for process optimization
- Demonstrated strong teamwork and independent work skills, contributing effectively in a 24/7 rotational shift environment
I&C KKS Data Designer
Tata Consulting Engineers
12.2019 - 03.2020
- Developed equipment data for instrumentation and control systems based on piping and instrumentation diagrams (P&ID) and process flow diagrams (PFD) for SAP input in an Agile environment
- Conducted meetings with the project manager and team to gather requirements
- Created workflows and timelines using MS Excel
- Analyzed and verified drawings against client standards
- Allocated tasks to team members based on expertise to ensure efficient teamwork
- Updated and reviewed data files before deployment
- Addressed client feedback and implemented revisions
- Tools Used: MS Excel, MS PowerPoint, AutoCAD
Field engineer, Junior manager
GMR Warora Energy Limited
02.2017 - 02.2019
- Operations field engineer for a 2x300 MW coal-based thermal power plant
- Responsible for monitoring critical machine parameters, preparing workflows, managing process corrections and emergency handling
- Performed process monitoring and defect handling to reduce the annual budget
- Led turbine building operations under 5S standards, including improvement planning
- Supervised maintenance of digital and analog signal devices such as solenoids, proximity sensors, and motor-operated valves
- Operated and maintained conveyor belts in the coal handling plant, troubleshooting overload trips, alignment issues, and other defects
- Prepared and submitted daily, weekly, and monthly reports
- Investigated incidents, prepared reports, and implemented safety procedures using SAP
- Delivered knowledge-sharing sessions and toolbox talks for employees
- Managed plant operations and maintenance in areas such as coal handling, ash handling, and water treatment plants
- Tools Used: MS Office, AutoCAD, SAP, PLC, DCS
Graduate Engineer Trainee
GMR Chhattisgarh Energy Limited
11.2016 - 02.2017
- Completed a three-month training program on a 2x685 MW supercritical boiler power plant
- Gained simulation training on Yokogawa DCS (boilers) and GE systems (turbines)
- Acquired practical knowledge through hands-on training
Graduate Engineer Trainee
GMR Rajahmundry Energy Limited
06.2016 - 10.2016
- Trained on a 2x384 MW and 1x388 MW combined cycle power plant and simulation training on a 250 MW Honeywell simulator
- Gained a thorough understanding of heat recovery steam generators (HRSG) and gas turbines operating on natural gas
- Hands-on experience in maintenance activities
Education
Bachelor of Technology - Power Engineering
GMR Institute of Technology
IndiaPost-Graduate Certificate - Applied Manufacturing
Fanshawe College
London, ON, CanadaSkills
- Decision-making
- Problem-solving
- Leadership
- Teamwork
- Presentation skills
- Time management
- Written communication
- Verbal communication
- Google Suite
- MS Excel
- MS PowerPoint
- MS Word
- MS Visio
- MS Project
- AutoCAD
- SolidWorks
Other experiences
- Martinrea International, Worked as a machine operator in an automobile factory using FANUC robots., Achieved 95% operator efficiency., Operated welding stations and handled reworks., Troubleshot HMI for minor production line faults.
- Toyota Boshoku, Worked on the production line, gaining experience in Kanban, Just-in-Time, and lean manufacturing techniques., Strictly adhered to quality standards.
- Vuteq, Worked as a windshield production line operator., Chemical trained for handling cleaning and adhesives., Challenged with lifting heavy materials up to 30 pounds.
Technical Expertise
DCS, PLC, SCADA, Honeywell, YOKOGAWA, GE, ABB-Symphony Harmony, Solenoids, proximity sensors, pressure and temperature gauges, limit switches
Certification
- Forklift
- Height
Timeline
Production Coordinator
Seenergy Foods Limited
09.2023 - Current
Operation Team Member
Aspire Food Group
10.2022 - 08.2023
I&C KKS Data Designer
Tata Consulting Engineers
12.2019 - 03.2020
Field engineer, Junior manager
GMR Warora Energy Limited
02.2017 - 02.2019
Graduate Engineer Trainee
GMR Chhattisgarh Energy Limited
11.2016 - 02.2017
Graduate Engineer Trainee
GMR Rajahmundry Energy Limited
06.2016 - 10.2016
Bachelor of Technology - Power Engineering
GMR Institute of Technology
Post-Graduate Certificate - Applied Manufacturing
Fanshawe College
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