Douglas Walker
Glencoe,ON
Summary
Experienced Quality Control Inspector skilled at inspections, assessments and reporting on quality issues. Accomplished at helping companies dramatically improve production through quality control enhancements. Works well with production teams on correcting negative trends and driving improvements. Well-qualified Quality Control Inspector proficient in documentation, reporting and compliance standards. Meticulous and methodical professional with a deep understanding of manufacturing and production operations. Bringing twenty plus years of related experience. Skilled Quality Control Inspector focused on performing appropriate and useful analysis of products and component materials in order to drive quality improvements in manufacturing environments. Focused professional knowledgeable about devising innovative solutions to diverse business concerns and goals. Strategic and forward-thinking leader with self-motivated and tactical mindset. Excellent relationship-building and critical thinking skills with determined and decisive nature. Resourceful professional eager to utilize analytical and problem-solving skills. Proficient in using testing equipment and software programs with keen eye for precision. Smart and committed to furnishing detailed reports. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
38
38
years of professional experience
Work History
Powder Coater
Penta Equipment
06.2021 - Current
- Enhanced powder coating quality by implementing efficient preparation and application techniques.
- Reduced material waste through precise powder measurement and careful application procedures.
- Increased production efficiency by streamlining the powder coating process and optimizing equipment settings.
- Maintained a clean and organized workspace, minimizing cross-contamination of coatings.
- Improved overall workflow by coordinating with team members to ensure timely completion of projects.
- Boosted customer satisfaction with high-quality finishes by closely adhering to industry standards and best practices.
- Assisted in training new employees on proper powder coating techniques, contributing to a skilled workforce.
- Performed regular maintenance on equipment, leading to reduced downtime and increased productivity.
- Troubleshot issues with coating equipment, resolving problems quickly to minimize disruptions to the production process.
- Managed inventory of powder coating materials, ensuring adequate supplies were available for all projects.
- Contributed to cost savings by identifying opportunities for improvement in the powder coating process.
- Conducted quality control inspections on completed work, ensuring that all jobs met or exceeded client expectations before delivery or installation.
- Safely operated industrial powder coating ovens to cure products.
Quality Control Inspector
Dresden Industrial
10.2020 - 06.2021
- Improved product quality by conducting thorough inspections and identifying defects in a timely manner.
- Enhanced production efficiency by implementing standardized inspection processes and procedures.
- Maintained compliance with industry regulations through meticulous record-keeping and documentation of inspection results.
- Reduced product rejection rates by collaborating with production teams to address quality issues proactively.
- Ensured the accuracy of measurement tools and equipment by performing regular calibration checks and maintenance.
- Collaborated with cross-functional teams to develop effective quality control strategies that improved overall product performance.
- Leveraged software applications to manage inspection data efficiently, enabling prompt generation of detailed reports for management review.
- Investigated customer complaints related to product quality, working closely with manufacturing teams to resolve concerns swiftly.
- Contributed to successful ISO certification processes by adhering strictly to international quality management standards during inspections.
- Supported lean manufacturing initiatives through consistent monitoring of waste reduction measures during routine inspections.
- Actively participated in regular audits to verify compliance with industry regulations and company policies, ensuring continued certification and enhanced credibility within the market.
- Inspected incoming and outgoing materials for accuracy and quality.
- Communicated with production team members about quality issues.
- Inspected quality of products, taking note of functionality, appearance and other specifications.
- Performed visual inspections and non-destructive tests where appropriate.
- Collaborated with production staff to establish and meet quality standards
- Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
- Completed precise measurements using special tools.
- Evaluated components and final products against quality standards and manufacturing specifications.
- Performed root cause analysis to identify and resolve defects, improving quality standards.
- Examined products for imperfections and defects.
- Recorded inspection and test results on data sheets.
- Updated quality control records and reports.
- Checked color, shape, texture and grade of products and materials against established templates, charts, and samples.
- Monitored product quality at all stages of production process.
- Followed standard operating procedures for inspections and tests.
- Trained other workers in inspection and testing procedures.
- Provided feedback to production team regarding product quality.
- Operated and maintained testing equipment.
- Provided technical support to production personnel.
Quality Control Inspector
Zf Trw
02.2013 - 09.2020
- Enhanced product quality by conducting comprehensive inspections and identifying defects in a timely manner.
- Implemented process improvements for increased efficiency and reduced waste in quality control procedures.
- Collaborated with production teams to address and resolve quality concerns, improving overall product reliability.
- Conducted thorough root cause analysis for recurring issues, leading to targeted corrective actions and continuous improvement.
- Assisted management in maintaining ISO certification through diligent documentation and adherence to established protocols.
- Developed and executed test plans to ensure products met customer specifications, increasing client satisfaction rates.
- Trained new team members on proper quality control techniques, fostering a culture of excellence within the department.
- Improved communication between departments by acting as a liaison between production and engineering teams on quality matters.
- Maintained accurate records of all quality control activities, ensuring easy retrieval for audits or management inquiries.
- Optimized calibration schedules for measurement equipment, ensuring consistent accuracy during inspections.
- Supported the development of new products by providing input on potential quality risks early in the design process.
- Kept up-to-date with industry best practices and emerging technologies to continually improve the effectiveness of quality control measures.
- Reduced customer complaints by proactively addressing potential issues before products left the facility.
- Conducted regular internal audits to assess compliance with company policies and regulatory requirements, driving continuous improvement efforts.
- Maintained compliance with industry regulations through meticulous record-keeping and documentation of inspection results.
- Enhanced production efficiency by implementing standardized inspection processes and procedures.
- Reduced product rejection rates by collaborating with production teams to address quality issues proactively.
- Ensured the accuracy of measurement tools and equipment by performing regular calibration checks and maintenance.
- Supported continuous improvement initiatives by analyzing inspection data and recommending process adjustments for optimal quality control.
- Collaborated with cross-functional teams to develop effective quality control strategies that improved overall product performance.
- Performed root cause analysis on non-conforming products to identify areas for improvement and prevent future issues.
- Evaluated supplier materials against established specifications, ensuring adherence to high-quality standards throughout the supply chain.
- Leveraged software applications to manage inspection data efficiently, enabling prompt generation of detailed reports for management review.
- Investigated customer complaints related to product quality, working closely with manufacturing teams to resolve concerns swiftly.
- Contributed to successful ISO certification processes by adhering strictly to international quality management standards during inspections.
- Supported lean manufacturing initiatives through consistent monitoring of waste reduction measures during routine inspections.
- Played an integral role in achieving company-wide safety goals by diligently enforcing proper handling practices during all stages of the inspection process.
- Actively participated in regular audits to verify compliance with industry regulations and company policies, ensuring continued certification and enhanced credibility within the market.
- Inspected incoming and outgoing materials for accuracy and quality.
- Communicated with production team members about quality issues.
- Inspected quality of products, taking note of functionality, appearance and other specifications.
- Performed visual inspections and non-destructive tests where appropriate.
- Collaborated with production staff to establish and meet quality standards
- Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
- Completed precise measurements using special tools.
- Identified and documented quality discrepancies for management to develop resolutions.
- Evaluated components and final products against quality standards and manufacturing specifications.
- Participated in team meetings to discuss progress and results, providing ideas and suggestions for improvement.
- Performed root cause analysis to identify and resolve defects, improving quality standards.
- Trained and mentored junior inspection staff and interns to apply best practices and comply with quality control guidelines and regulations.
- Monitored inventory levels to restock materials and maintain consistent supply.
- Resolved customer complaints by investigating problems and developing solutions.
- Examined products for imperfections and defects.
- Recorded inspection and test results on data sheets.
- Updated quality control records and reports.
- Checked color, shape, texture and grade of products and materials against established templates, charts, and samples.
- Monitored product quality at all stages of production process.
- Followed standard operating procedures for inspections and tests.
- Trained other workers in inspection and testing procedures.
- Provided feedback to production team regarding product quality.
- Sampled products to verify compliance with standards
- Operated and maintained testing equipment.
- Utilized quality control software to track and analyze product data.
- Provided technical support to production personnel.
- Investigated customer complaints to take necessary corrective actions.
Team Leader
Honda Of Canada Mfg.
08.1989 - 03.2011
- Enhanced team productivity by implementing efficient work processes and regularly reviewing performance metrics.
- Developed team members'' skills through targeted coaching sessions, resulting in improved individual performance.
- Led cross-functional teams to execute projects on time, within budget, and with high-quality outcomes.
- Streamlined workflows for increased efficiency, reducing turnaround times for critical tasks.
- Managed conflict resolution among team members, fostering a positive and collaborative work environment.
- Established clear communication channels that ensured the timely exchange of information between team members and stakeholders.
- Set performance expectations for the team, monitoring progress towards goals and providing constructive feedback as needed.
- Optimized resource allocation to maximize overall team output while minimizing costs.
- Collaborated with other department leaders to establish shared goals and ensure alignment across teams.
- Empowered team members by delegating responsibilities according to individual strengths and areas of expertise.
- Promoted a culture of continuous improvement by encouraging feedback from all levels of the organization and implementing actionable changes accordingly.
- Evaluated team member performance against established objectives during regular reviews, offering praise for achievements or identifying areas requiring further development.
- Conducted risk assessments for each project phase, proactively identifying potential obstacles before they became significant challenges.
- Maintained an inclusive and diverse team culture, promoting respect and understanding among all members.
- Monitored team performance and provided constructive feedback to increase productivity and maintain quality standards.
CNC Lathe Operator
Franklin Electric
05.1986 - 08.1989
- Enhanced production efficiency by implementing precise CNC programming and tooling adjustments.
- Reduced machine downtime for maintenance through regular inspections and preventive measures.
- Improved product quality by adhering to strict dimensional tolerances and surface finish requirements.
- Increased operational safety by enforcing proper use of personal protective equipment and following established procedures.
- Assisted in training new CNC lathe operators, sharing best practices and fostering a continuous learning atmosphere.
- Streamlined workflow processes, optimizing the use of available resources for maximum productivity.
- Reviewed technical drawings and specifications to ensure accurate set-up of CNC lathes for each project requirement.
- Ensured on-time delivery of machined parts by diligently managing work orders according to production schedules.
Education
Certificate of Technical Studies - Quality Assurance - Manufacturing And Management
Georgian College of Applied Arts And Technology
Barrie, ON11.1992
Skills
- Issue Escalation
- Non-Conformance Reporting
- Materials Testing
- Product Inspection
- Blueprint Interpretation
- Compliance Enforcement
- Specifications Reading
- Audit Coordination
- Equipment Calibration
- Inspection Documentation
- Recordkeeping
- Sampling Procedures
- Safety Processes
- Daily Workflow Improvement
- Overseeing Daily Activities
- Issue Resolution
- People Management
- Giving Constructive Feedback
- Leading Team Meetings
- Job Assignments
- Coaching and Mentoring
- Evaluating Employee Work
- Performance Improvement
- Teamwork and Collaboration
- Conflict Resolution
- Verbal and Written Communication
- Leading Employees
- Performance Evaluations
- Set Up Devices
- Employee Recognition
- Personnel Scheduling
Languages
English
Elementary
Timeline
Powder Coater
Penta Equipment
06.2021 - Current
Quality Control Inspector
Dresden Industrial
10.2020 - 06.2021
Quality Control Inspector
Zf Trw
02.2013 - 09.2020
Team Leader
Honda Of Canada Mfg.
08.1989 - 03.2011
CNC Lathe Operator
Franklin Electric
05.1986 - 08.1989
Certificate of Technical Studies - Quality Assurance - Manufacturing And Management
Georgian College of Applied Arts And Technology
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